e10vq
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Form 10-Q
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended June 30, 2008
OR
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF
1934 |
For the transition period from to
Commission File Number 000-50132
Sterling Chemicals, Inc.
(Exact name of registrant as specified in its charter)
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Delaware
(State or other jurisdiction of
incorporation or organization)
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76-0502785
(IRS Employer Identification No.) |
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333 Clay Street, Suite 3600
Houston, Texas 77002-4109
(Address of principal executive offices)
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(713) 650-3700
(Registrants telephone number,
including area code) |
Indicate by check mark whether the registrant (1) has filed all reports required to be filed
by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or
for such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days. Yes þ No o.
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company. See the definitions of large accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o | Accelerated filer o | Non-accelerated filer o (Do not check if a smaller reporting company) | Smaller reporting company þ |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Exchange Act). Yes o No þ.
As of July 31, 2008, Sterling Chemicals, Inc. had 2,828,460 shares of common stock
outstanding.
IMPORTANT INFORMATION REGARDING THIS FORM 10-Q
Unless otherwise indicated, references to we, us, our and ours in this Form 10-Q refer
collectively to Sterling Chemicals, Inc. and its wholly-owned subsidiaries.
Readers should consider the following information as they review this Form 10-Q:
Forward-Looking Statements
This report contains forward-looking statements within the meaning of Section 27A of the
Securities Act of 1933, as amended, or the Securities Act, and Section 21E of the United States
Securities Exchange Act of 1934, as amended, or the Exchange Act. Forward-looking statements give
our current expectations or forecasts of future events. All statements other than statements of
historical fact are, or may be deemed to be, forward-looking statements. Forward-looking
statements include, without limitation, any statement that may project, indicate or imply future
results, events, performance or achievements, and may contain or be identified by the words
expect, intend, plan, predict, anticipate, estimate, believe, should, could,
may, might, will, will be, will continue, will likely result, project, forecast,
budget and similar expressions. Statements in this report that contain forward-looking
statements include, but are not limited to, information concerning our possible or assumed future
results of operations and statements about the following subjects:
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current and future industry conditions and their effect on our results of
operations or financial position; |
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the extent, timing and impact of expansions of production capacity of our
products, by us or by our competitors; |
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the potential effects of market and industry conditions and cyclicality on our
competitiveness, business strategy, results of operations or financial position; |
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our ability to consummate development projects at our Texas City, Texas site; |
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the adequacy of our liquidity; |
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our environmental management programs and safety initiatives; |
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our market sensitive financial instruments; |
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future uses of, and requirements for, financial resources; |
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future contractual obligations; |
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future amendments, renewals or terminations of existing contractual
relationships; |
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business strategies; |
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growth opportunities; |
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competitive position; |
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expected financial position; |
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future cash flows or dividends; |
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budgets for capital and other expenditures; |
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plans and objectives of management; |
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outcomes of legal proceedings; |
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compliance with applicable laws; |
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our reliance on marketing partners; |
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adequacy of insurance coverage or indemnification rights; |
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the timing and extent of changes in commodity prices for our products or raw
materials; |
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petrochemicals industry production capacity or operating rates; |
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costs associated with the shut down and decommissioning of our styrene facility; |
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increases in the cost of, or our ability to obtain, raw materials or energy; |
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regulatory initiatives and compliance with governmental laws or regulations,
including environmental laws or regulations; |
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customer preferences; |
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our ability to attract or retain high quality employees; |
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operating hazards attendant to the petrochemicals industry; |
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casualty losses, including those resulting from weather related events; |
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changes in foreign, political, social or economic conditions; |
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risks of war, military operations, other armed hostilities, terrorist acts or
embargoes; |
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changes in technology, which could require significant capital expenditures in
order to maintain competitiveness or could cause existing manufacturing processes to
become obsolete; |
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effects of litigation; |
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cost, availability or adequacy of insurance; and |
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various other matters, many of which are beyond our control. |
The risks included here are not exhaustive. Other sections of this report and our other
filings with the Securities and Exchange Commission, or the SEC, including, without limitation, our
Annual Report on Form 10-K for the fiscal year ended December 31, 2007, or our Annual Report,
include additional factors that could adversely affect our business, results of operations or
financial performance. See Risk Factors contained in Item 1A of Part I of our Annual Report.
Given these risks and uncertainties, investors should not place undue reliance on forward-looking
statements. Forward-looking statements included in this Form 10-Q are made only as of the date of
this Form 10-Q and are not guarantees of future performance. Although we believe that the
expectations reflected in these forward-looking statements are reasonable, such expectations may
prove to have been incorrect. All written or oral forward-looking statements attributable to us,
or persons acting on our behalf, are expressly qualified in their entirety by these cautionary
statements.
Document Summaries
Descriptions of documents and agreements contained in this Form 10-Q are provided in summary
form only, and such summaries are qualified in their entirety by reference to the actual documents
and agreements filed as exhibits to our Annual Report, other periodic reports we file with the SEC
or this Form 10-Q.
Access to Filings
Access to our annual reports on Form 10-K, quarterly reports on Form 10-Q and current reports
on Form 8-K, and amendments to those reports, filed with or furnished to the SEC pursuant to
Section 13(a) of the Exchange Act, as well as reports filed electronically pursuant to Section
16(a) of the Exchange Act, may be obtained through our website (http://www.sterlingchemicals.com).
Our website provides a hyperlink to a third-party website, where these reports may be viewed and
printed at no cost as soon as reasonably practicable after we have electronically filed such
material with the SEC. The contents of our website (or the third-party websites accessible through
the various hyperlinks) are not, and shall not be deemed to be, incorporated into this report.
ii
STERLING CHEMICALS, INC.
INDEX
1
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders of Sterling Chemicals, Inc.:
We have reviewed the accompanying condensed consolidated balance sheet of Sterling Chemicals,
Inc. and its subsidiaries (the Company) as of June 30, 2008, and the related condensed
consolidated statements of operations for the three and six month periods ended June 30, 2008, and
cash flows for the six months ended June 30, 2008. These interim financial statements are the
responsibility of the Companys management.
We conducted our review in accordance with the standards of the Public Company Accounting
Oversight Board (United States). A review of interim financial information consists principally of
applying analytical procedures to financial data and making inquiries of persons responsible for
financial and accounting matters. It is substantially less in scope than an audit conducted in
accordance with the standards of the Public Company Accounting Oversight Board (United States), the
objective of which is the expression of an opinion regarding the financial statements taken as a
whole. Accordingly, we do not express such an opinion.
Based on our review, we are not aware of any material modifications that should be made to the
accompanying condensed consolidated financial statements for them to be in conformity with
accounting principles generally accepted in the United States of America.
Houston, Texas
August 14, 2008
2
PART I.
FINANCIAL INFORMATION
Item 1. Financial Statements
STERLING CHEMICALS, INC.
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
(Unaudited)
(Dollars in Thousands, Except Share Data)
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Three months ended June 30, |
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Six months ended June 30, |
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2007 |
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2007 |
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(As Restated, |
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(As Restated, |
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2008 |
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See Note 11 ) |
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2008 |
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See Note 11) |
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Revenues |
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$ |
47,795 |
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$ |
34,132 |
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$ |
85,995 |
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$ |
66,847 |
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Cost of goods sold |
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37,969 |
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31,329 |
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71,767 |
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58,417 |
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Gross profit |
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9,826 |
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2,803 |
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14,228 |
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8,430 |
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Selling, general and administrative expenses |
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3,787 |
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2,525 |
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6,205 |
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4,823 |
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Impairment of long-lived assets |
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6,649 |
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6,649 |
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Interest and debt related expenses |
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4,719 |
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4,932 |
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8,931 |
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8,392 |
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Interest income |
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(1,107 |
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(572 |
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(2,432 |
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(647 |
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Other expense |
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839 |
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839 |
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Loss from continuing operations before
income tax |
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(4,222 |
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(4,921 |
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(5,125 |
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(4,977 |
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Benefit for income taxes |
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(973 |
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(973 |
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Loss from continuing operations |
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$ |
(4,222 |
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$ |
(3,948 |
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$ |
(5,125 |
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$ |
(4,004 |
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Income (loss) from discontinued operations,
net of tax of zero for all periods |
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(1,588 |
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4,474 |
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(7,813 |
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7,200 |
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Net income (loss) |
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$ |
(5,810 |
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$ |
526 |
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$ |
(12,938 |
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$ |
3,196 |
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Preferred stock dividends |
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4,422 |
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4,976 |
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8,693 |
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8,026 |
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Net loss attributable to common stockholders |
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$ |
(10,232 |
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$ |
(4,450 |
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$ |
(21,631 |
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$ |
(4,830 |
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Income (loss) per share of common stock
attributable to common stockholders, basic
and diluted: |
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Loss from continuing operations |
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$ |
(3.06 |
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$ |
(3.15 |
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$ |
(4.89 |
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$ |
(4.26 |
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Income (loss) from discontinued operations,
net of tax |
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(0.56 |
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1.58 |
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(2.76 |
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2.55 |
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Basic and diluted loss per share |
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$ |
(3.62 |
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$ |
(1.57 |
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$ |
(7.65 |
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$ |
(1.71 |
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Weighted average shares outstanding: |
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Basic and diluted |
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2,828,460 |
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2,828,460 |
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2,828,460 |
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2,828,460 |
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The accompanying notes are an integral part of the condensed consolidated financial statements.
3
STERLING CHEMICALS, INC.
CONDENSED CONSOLIDATED BALANCE SHEETS
(Unaudited)
(Dollars in Thousands, Except Share Data)
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June 30, |
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December 31, |
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2008 |
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2007 |
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ASSETS |
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Current assets: |
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Cash and cash equivalents |
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$ |
160,491 |
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$ |
100,183 |
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Accounts receivable, net of allowance of $33 and $39,
respectively |
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24,098 |
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29,157 |
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Inventories, net |
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5,562 |
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5,044 |
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Prepaid expenses |
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510 |
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3,129 |
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Deferred tax asset |
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5,029 |
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Assets of discontinued operations |
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1,032 |
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71,754 |
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Total current assets |
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191,693 |
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214,296 |
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Property, plant and equipment, net |
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68,329 |
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77,677 |
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Other assets, net |
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13,646 |
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14,471 |
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Total assets |
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$ |
273,668 |
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$ |
306,444 |
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LIABILITIES AND STOCKHOLDERS DEFICIENCY IN ASSETS |
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Current liabilities: |
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Accounts payable |
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$ |
14,996 |
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$ |
13,715 |
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Accrued liabilities |
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15,385 |
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22,789 |
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Liabilities of discontinued operations |
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12,401 |
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11,528 |
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Total current liabilities |
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42,782 |
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48,032 |
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Long-term debt |
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150,000 |
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150,000 |
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Deferred tax liability |
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5,029 |
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Deferred credits and other liabilities |
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26,415 |
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26,168 |
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Long-term liabilities of discontinued operations |
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41,584 |
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51,436 |
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Commitments and contingencies (Note 6)
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Redeemable preferred stock |
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108,559 |
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99,866 |
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Stockholders equity: |
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Common stock, $.01 par value (shares authorized
20,000,000; shares issued and outstanding
2,828,460) |
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28 |
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28 |
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Additional paid-in capital |
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132,527 |
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141,174 |
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Accumulated deficit |
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(245,480 |
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(232,542 |
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Accumulated other comprehensive income |
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17,253 |
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17,253 |
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Total stockholders deficiency in assets |
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(95,672 |
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(74,087 |
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Total liabilities and stockholders deficiency in assets |
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$ |
273,668 |
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$ |
306,444 |
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The accompanying notes are an integral part of the condensed consolidated financial statements.
4
STERLING CHEMICALS, INC.
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)
(Dollars in Thousands)
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Six months ended June 30, |
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2008 |
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2007 |
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Cash flows from operating activities: |
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Net income (loss) |
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$ |
(12,938 |
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$ |
3,196 |
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Adjustments to reconcile net income (loss) to net cash
provided by (used in) operating activities: |
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Bad debt expense |
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10 |
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Stock compensation expense |
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46 |
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Depreciation and amortization |
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5,082 |
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5,490 |
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Impairment of long-lived assets |
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6,649 |
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Interest amortization |
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810 |
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375 |
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Unearned income amortization |
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(5,744 |
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(500 |
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Lower-of-cost-or-market adjustment |
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1,318 |
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Loss on investment |
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839 |
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Gain on disposal of property, plant and equipment |
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(182 |
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Deferred tax benefit |
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(973 |
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Other |
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2 |
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20 |
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Change in assets/liabilities: |
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Accounts receivable |
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60,193 |
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(29,358 |
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Inventories |
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15,010 |
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19,359 |
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Prepaid expenses |
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2,620 |
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2,029 |
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Other assets |
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(126 |
) |
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1,976 |
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Accounts payable |
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1,846 |
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5,243 |
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Accrued liabilities |
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(6,533 |
) |
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(1,041 |
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Other liabilities |
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(3,862 |
) |
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(8,760 |
) |
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Net cash provided by (used in) operating activities |
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63,065 |
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(969 |
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Cash flows used in investing activities: |
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Capital expenditures for property, plant and equipment |
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(2,757 |
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(4,350 |
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Net proceeds from the sale of property, plant and equipment |
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182 |
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Net cash used in investing activities |
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(2,757 |
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(4,168 |
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Cash flows from financing activities: |
|
|
|
|
|
|
|
|
Repayment of tendered Old Secured Notes |
|
|
|
|
|
|
(100,579 |
) |
Proceeds from the issuance of Secured Notes |
|
|
|
|
|
|
150,000 |
|
Debt issuance costs |
|
|
|
|
|
|
(7,832 |
) |
|
|
|
|
|
|
|
Net cash provided by financing activities |
|
|
|
|
|
|
41,589 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net increase in cash |
|
|
60,308 |
|
|
|
36,452 |
|
Cash and cash equivalents beginning of year |
|
|
100,183 |
|
|
|
20,690 |
|
|
|
|
|
|
|
|
Cash and cash equivalents end of period |
|
$ |
160,491 |
|
|
$ |
57,142 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Supplemental disclosures of cash flow information: |
|
|
|
|
|
|
|
|
Interest paid, net of interest income received |
|
$ |
5,607 |
|
|
$ |
4,001 |
|
Cash paid for income taxes |
|
|
404 |
|
|
|
299 |
|
The accompanying notes are an integral part of the condensed consolidated financial statements.
5
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
1. Basis of Presentation
The accompanying unaudited interim condensed consolidated financial statements were prepared
in accordance with accounting principles generally accepted in the United States of America
(GAAP) and reflect all adjustments (including normal recurring accruals) which, in our opinion,
are considered necessary for the fair presentation of the results for the periods presented. The
results of operations and cash flows for the periods presented are not necessarily indicative of
the results to be expected for the full year. These statements should be read in conjunction with
the audited consolidated financial statements and notes thereto included in our Annual Report.
Reclassifications
Certain amounts reported in the condensed consolidated financial statements for the prior
periods have been reclassified to conform to the current consolidated financial statement
presentation with no effect on net loss or stockholders equity (deficiency in assets). For the
six months ended June 30, 2007, we have reclassified certain
amounts between depreciation and amortization and other liabilities on the condensed consolidated statement of cash flows. For the three and six
months ended June 30, 2007, we have reclassified certain amounts on the condensed consolidated
statements of operations and the condensed consolidated balance sheet as of December 31, 2007, to
reflect the discontinued operations of styrene.
2. Stock-Based Compensation
On December 19, 2002, we adopted our 2002 Stock Plan and reserved 379,747 shares of our common
stock for issuance under the plan (subject to adjustment). Under our 2002 Stock Plan, officers and
key employees, as designated by our Board of Directors, may be issued stock options, stock awards,
stock appreciation rights or stock units. There are currently options to purchase a total of
347,500 shares of our common stock outstanding under our 2002 Stock Plan, all at an exercise price
of $31.60, and an additional 16,414 shares of common stock available for issuance under our 2002
Stock Plan.
During the second quarter of 2008, we granted 125,000 stock options at a weighted-average
exercise price of $31.60. The fair value of each grant was estimated on the date of grant using
the Black-Scholes option pricing model with the following weighted-average assumptions:
|
|
|
|
|
|
|
2008 |
|
Expected life (years) |
|
|
7.5 |
|
Expected volatility |
|
|
54.3 |
% |
Expected dividend yield |
|
|
|
|
Risk-free interest rate |
|
|
3.5 |
% |
Weighted-average fair value of options granted during the period |
|
$ |
7.25 |
|
Stock based compensation expense was less than $0.1 million for the three and six months ended
June 30, 2008 and 2007.
3. Discontinued Operations
On September 16, 2005, we announced that we were exiting the acrylonitrile business and
related derivative operations, which included sodium cyanide and disodium iminodiacetic acid
production. These production units had been shut down since February 2005, and after our
announcement, we dismantled these facilities. Our decision was based on a history of operating
losses incurred by our acrylonitrile and derivatives businesses, and was made after a full review
and analysis of our strategic alternatives.
6
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
On September 17, 2007, we entered into a long-term exclusive styrene supply agreement and a
related railcar purchase and sale agreement with NOVA Chemicals Inc., or NOVA. Under this supply
agreement, NOVA had the exclusive right to purchase 100% of our styrene production (subject to
existing contractual commitments), the amount of styrene supplied in any particular period being at
NOVAs option. In November 2007, this supply agreement, which was subsequently assigned by NOVA to
INEOS NOVA, LLC, or INEOS NOVA, obtained clearance under the Hart-Scott-Rodino Act. This clearance
caused the supply agreement and the railcar agreement to become effective and triggered a $60
million payment to us in November 2007. In accordance with the terms
of the supply agreement, INEOS NOVA assumed substantially all of our contractual obligations for
future styrene deliveries. After the supply agreement became effective, INEOS NOVA nominated zero
pounds of styrene under the supply agreement for the balance of 2007 and, in response, we exercised
our right to terminate the supply agreement and permanently shut down our styrene facility. Under
the supply agreement, we are responsible for the closure costs of our styrene facility and are also
restricted from reentering the styrene business
until November 2012. The restricted period of time was initially 8 years. However
effective April 1, 2008, INEOS NOVA unilaterally reduced the restricted period to 5 years. We
operated our styrene facility through early December 2007, as we completed our production of
inventory and exhausted our raw materials and purchase requirements, and sold substantially all of
our remaining inventory during the first quarter of 2008. During 2007 and the first six months of
2008, we incurred closure costs to decommission our styrene facility of $0.7 million and $14.6
million, respectively. We expect to incur up to approximately $4 million in additional
decommissioning costs related to the closure of our styrene facility. In mid-July, with the
decontamination process for the styrene facility nearing completion, we announced a reduction in
work force in order to reduce our staffing to a level appropriate for our existing operations and
site development projects. As a result, we reduced our salaried work force by seven people. In
addition, we made offers for early retirement to several members of our hourly work force and our
salaried administrative and process supervisors. Upon completion of the down-sizing of our hourly
work force and our administrative and process supervisor positions, total staff reductions are
expected to be approximately 40 employees, and we expect to recognize approximately $2.2 million in
severance costs in the third and fourth quarters of 2008, in accordance with Statement of Financial
Accounting Standards, or SFAS No. 146, Accounting for Costs Associated with Exit or Disposal
Activities.
In accordance with SFAS No. 144, Accounting for the Impairment and Disposal of Long Lived
Assets, we have reported the operating results of these businesses as discontinued operations in
our condensed consolidated financial statements. The carrying amounts of assets and liabilities
related to discontinued operations as of June 30, 2008 and December 31, 2007 were as follows:
|
|
|
|
|
|
|
|
|
|
|
June 30, 2008 |
|
|
December 31, 2007 |
|
|
|
(Dollars in Thousands) |
|
Assets of discontinued operations: |
|
|
|
|
|
|
|
|
Accounts receivable, net |
|
$ |
851 |
|
|
$ |
55,995 |
|
Inventories |
|
|
181 |
|
|
|
15,709 |
|
Other assets |
|
|
|
|
|
|
50 |
|
|
|
|
|
|
|
|
Total |
|
$ |
1,032 |
|
|
$ |
71,754 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities of discontinued operations: |
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
|
|
|
$ |
3,363 |
|
Accrued liabilities (1) |
|
|
12,401 |
|
|
|
8,165 |
|
Deferred credits and other liabilities (1) |
|
|
41,584 |
|
|
|
51,436 |
|
|
|
|
|
|
|
|
Total |
|
$ |
53,985 |
|
|
$ |
62,964 |
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Includes $54 million of deferred income for the NOVA supply agreement that will
be amortized over the contractual non-compete period of five years using the straight-line
method. Accrued liabilities include the current portion of $12.4 million and deferred credits
and other liabilities include the long-term portion of $41.6 million. |
Revenue and pre-tax losses from discontinued operations for the three and six-month periods
ended June 30, 2008 and 2007 are presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended June 30, |
|
Six months ended June 30, |
|
|
2008 |
|
2007 |
|
2008 |
|
2007 |
|
|
|
|
|
|
(Dollars in thousands) |
|
|
|
|
Revenues |
|
$ |
611 |
|
|
$ |
218,339 |
|
|
$ |
15,208 |
|
|
$ |
382,011 |
|
Income (loss)
before income taxes |
|
|
(1,588 |
) |
|
|
4,474 |
|
|
|
(7,813 |
) |
|
|
7,200 |
|
7
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Current severance obligations related to the exit from our acrylonitrile operations are
detailed below (in thousands):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued as of |
|
|
|
|
|
|
|
|
|
Accrued as of |
|
|
December 31, 2007 |
|
Additional accruals |
|
Cash payments |
|
June 30, 2008 |
|
Severance accrual |
|
$ |
325 |
|
|
$ |
|
|
|
$ |
325 |
|
|
$ |
|
|
4. Shutdown and Impairment of Phthalic Anhydride Manufacturing Unit
On May 27, 2008, we entered into a Third Amended and Restated Plasticizers Production
Agreement, or our Amended Plasticizers Production Agreement, with BASF Corporation, or BASF, with
an effective date of April 1, 2008. The Amended Plasticizers Production Agreement amended certain
provisions of the Second Amended and Restated Plasticizers Production Agreement between us and BASF
dated as of January 1, 2006, or the Old Plasticizers Production Agreement. The Amended
Plasticizers Production Agreement was entered into in connection with BASFs nomination of zero
pounds of phthalic anhydride, or PA, under the Old Plasticizers Production Agreement in response to
deteriorating market conditions which were not expected to improve over the next few years, causing
the shutdown of our PA unit.
The Amended Plasticizers Production Agreement relieves BASF of most of its obligations under
the Old Plasticizers Production Agreement related to our PA manufacturing unit. BASFs obligations
under the Old Plasticizers Production Agreement related to our esters manufacturing unit were not
affected by the Amended Plasticizers Production Agreement and are continuing in accordance with the
same terms as existed under the Old Plasticizers Production Agreement. In exchange for being
relieved of its obligations related to our PA manufacturing unit, BASF is required to pay us an
aggregate amount of approximately $3.2 million, $3.0 million of which was paid in May 2008, and the
balance of which is due and payable on or before August 15, 2008. However, we are obligated to
refund 75% of this amount if we restart our PA manufacturing unit before January 1, 2009, 50% of
this amount if we restart our PA manufacturing unit during 2009 and 25% of this amount if we
restart our PA manufacturing unit during 2010. The $3.2 million represents the termination of
BASFs obligations under the Old Plasticizers Production Agreement with respect to the operation of
our PA manufacturing unit, and will be recognized using the straight-line method over the
restricted period of April 1, 2008 through December 31, 2010 under the Amended Plasticizers
Production Agreement. During the first half of 2008, BASF is also required to pay us approximately
$3.7 million for reimbursement of certain direct fixed and variable costs associated with the
shutdown and decontamination of our PA manufacturing unit, which amounts are not subject to refund.
All direct fixed and variable costs associated with the shutdown and decontamination of our PA
unit have been incurred and expensed, and the $3.7 million in cost reimbursements, has been
recognized as revenue in the first six months of 2008. The quarterly fixed periodic payments under
the Old Plasticizers Production Agreement with respect to the operation of our PA and esters
manufacturing units were not changed under the Amended Plasticizers Agreement. However, these
quarterly fixed periodic payments are now solely related
to the operation of our esters manufacturing unit under the Amended Plasticizers Production
Agreement.
In addition, under the Amended Plasticizers Production Agreement, (i) the methods for
calculating payments required to be made by BASF for achieving reductions in direct fixed and
variable costs and (ii) BASFs right to terminate the Agreement in the event that direct fixed and
variable costs exceed a specified threshold (unless we elect to cap BASFs reimbursement
obligations) have both been modified to exclude costs savings and direct fixed and variable costs
pertaining to our PA manufacturing unit.
After April 1, 2008, the Amended Plasticizers Production Agreement also removed all
restrictions or rights BASF formerly had during the term of the Old Plasticizers Production
Agreement with respect to our use or disposition of the PA manufacturing unit, including a limited
purchase right, the right to request capacity increases and consultation rights regarding future
capital expenditures with respect to our PA manufacturing unit.
As a result of the
Amended Plasticizers Production Agreement and subsequent permanent shutdown
of our PA unit, our management determined that a triggering event, as defined in SFAS No.
144, Accounting for the Impairment or Disposal of Long-Lived Assets, had occurred and during the
second quarter of 2008, we performed an asset impairment analysis on our PA manufacturing unit. We
analyzed the undiscounted cash flow stream from our PA business over the remaining life of the PA
manufacturing unit and compared it to the $6.6 million net book carrying value of our PA
manufacturing unit. This analysis showed that the undiscounted projected cash flow stream from our
PA business was less than the net book carrying value of our PA manufacturing unit. As a result,
we performed a discounted cash flow analysis and subsequently concluded that our PA manufacturing
unit was impaired and should be written down to zero. This write-down caused us to record an
impairment of $6.6 million in June 2008.
8
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Other than the impairment discussed above, we do not believe the shutdown of our PA
manufacturing unit will have a material adverse effect on our financial position, results of
operations or cash flows as the required quarterly fixed periodic payments previously related to
the PA manufacturing unit will continue throughout the original term of the contract, however have
been allocated to the operations of the esters manufacturing unit, and all decontamination and
shutdown costs were reimbursed by BASF.
5. Long-Term Debt
On March 1, 2007, we commenced an offer, or our tender offer, to repurchase all $100.6 million
of our outstanding 10% Senior Secured Notes due 2007, or our Old Secured Notes. Concurrently with
our tender offer, we solicited consents from the holders of our Old Secured Notes to, among other
things, eliminate certain covenants contained in the indenture governing our Old Secured Notes and
related security documents. On March 30, 2007, we repurchased $58 million in aggregate principal
amount of our Old Secured Notes, which were validly tendered prior to the expiration of our tender
offer, and paid the accrued interest thereon and $0.1 million in consent fees. On April 27, 2007,
we redeemed all of our Old Secured Notes that were not tendered pursuant to our tender offer for
$44 million, which included $1.5 million in accrued interest.
On March 29, 2007, we completed a private offering of $150 million aggregate principal amount
of unregistered 101/4% Senior Secured Notes due 2015, or our Secured Notes, pursuant to a Purchase
Agreement among us, Sterling Chemicals Energy, Inc., or Sterling Energy, one of our wholly-owned
subsidiaries, and Jefferies & Company, Inc. and CIBC World Markets Corp., as initial purchasers.
In connection with the offering of our Secured Notes, we entered into an indenture, dated March 29,
2007, among us, Sterling Energy, as guarantor, and U. S. Bank National Association, as trustee and
collateral agent. On May 6, 2008, Sterling Energy was merged with and into Sterling Chemicals,
Inc. Upon consummation of the merger, Sterling Energy no longer had independent existence and,
consequently, our Secured Notes are no longer guaranteed by Sterling Energy. Pursuant to a
registration rights agreement among us, Sterling Energy and the initial purchasers, we agreed to
use commercially reasonable efforts to file an exchange offer registration statement to exchange
our unregistered Secured Notes for a new issue of substantially identical debt securities
registered under the Securities Act, to cause the registration statement to become effective by
December 24, 2007 and to complete the exchange offer within 50 days of the effective date of the
registration statement. On August 30, 2007, we made an initial filing of this required exchange
offer registration statement. However, the registration statement was not declared effective by
December 24, 2007 and, as a result, the interest rate on our Secured Notes increased by 0.25% per
annum on each of December 25, 2007, March 24, 2008 and June 22, 2008.
The registration statement was declared effective on
August 13, 2008 and we expect the interest rate on our Secured
Notes to revert back to the face amount of
101/4%
per annum, effective September 12, 2008, when the exchange offer
is expected to close. The additional interest
incurred from December 25, 2007 through the
expected closing of the exchange offer is estimated to be approximately $.5 million.
Our indenture contains affirmative and negative covenants and customary events of default,
including payment defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization. If an event of default occurs and is continuing, other than an event of default
triggered upon certain bankruptcy events, the trustee under our indenture or the holders of at
least 25% in principal amount of our outstanding Secured Notes may declare our Secured Notes to be
due and payable immediately. Upon an event of default, the trustee may also take actions to
foreclose on the collateral securing our outstanding Secured Notes, subject to the terms of an
intercreditor agreement dated March 29, 2007, among us, Sterling Energy, the trustee and The CIT
Group/Business Credit, Inc. Our indenture does not require us to maintain any financial ratios or
satisfy any financial maintenance tests. We are currently in compliance with all of the covenants
contained in our indenture.
Interest is due on our outstanding Secured Notes on April 1 and October 1 of each year. Our
outstanding Secured Notes, which mature on April 1, 2015, are senior secured obligations and rank
equally in right of payment with all of our existing and future senior indebtedness. Subject to
specified permitted liens, our outstanding Secured Notes are secured (i) on a first priority basis,
by all of our fixed assets and certain related assets, including, without limitation, all property,
plant and equipment and (ii) on a second priority basis, by all of our other assets, including,
without limitation, accounts receivable, inventory, capital stock of our domestic restricted
subsidiaries, intellectual property, deposit accounts and investment property.
On December 19, 2002, we entered into a Revolving Credit Agreement, or our revolving credit
facility, with The CIT Group/Business Credit, Inc., as administrative agent and a lender, and
certain other lenders. Under our revolving credit facility, we and Sterling Energy were
co-borrowers and were jointly and severally liable for any indebtedness thereunder. After the
merger of Sterling Energy with and into Sterling Chemicals, Inc., Sterling Energy ceased to be a
co-borrower under our revolving credit facility. Our revolving credit facility is secured by first
priority liens on all of our accounts receivable, inventory and other
9
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
specified assets. On March 29, 2007, we amended and restated our revolving credit facility to,
among other things, extend the term of our revolving credit facility until March 29, 2012, reduce
the maximum commitment thereunder to $50 million, make certain changes to the calculation of the
borrowing base and lower the interest rates and fees charged thereunder. Borrowings under our
revolving credit facility now bear interest, at our option, at an annual rate of a base rate plus
0.0% to 0.50% or the LIBOR rate plus 1.50% to 2.25%, depending on our borrowing availability at the
time. We are also required to pay an aggregate commitment fee of 0.375% per year (payable monthly)
on any unused portion of our revolving credit facility. Available credit under our revolving
credit facility is subject to a monthly borrowing base of 70% of eligible accounts receivable plus
65% of eligible inventory. As of December 31, 2007, our borrowing base exceeded the maximum
commitment under our revolving credit facility, making the total credit available under our
revolving credit facility $50 million. However, since that time, the monetization of accounts
receivable and inventory associated with our exit from the styrene business has significantly
decreased the borrowing base under our revolving credit facility. In response to the expected
continued lower levels of accounts receivable and inventory, as well as our lesser need for a
working capital facility, on June 30, 2008, we reduced our commitment under our revolving credit
facility to $25 million. As of June 30, 2008, total credit available under our revolving credit
facility was limited to $17.3 million, we had no loans outstanding and we had $4.1 million in
letters of credit outstanding, resulting in effective borrowing availability of $13.2 million.
Pursuant to Emerging Issues Task Force Issue No. 95-22, Balance Sheet Classification of Borrowings
under Revolving Credit Agreements That Include both a Subjective Acceleration Clause and a Lock-Box
Arrangement, any balances outstanding under our revolving credit facility would be classified as a
current portion of long-term debt.
Our revolving credit facility contains numerous covenants and conditions, including, but not
limited to, restrictions on our ability to incur indebtedness, create liens, sell assets, make
investments, make capital expenditures, engage in mergers and acquisitions and pay dividends. Our
revolving credit facility also includes various circumstances and conditions that would, upon their
occurrence and subject in certain cases to notice and grace periods, create an event of default
thereunder. Our revolving credit facility does not require us to maintain any financial ratios or
satisfy any financial maintenance tests. We are currently in compliance with all of the covenants
contained in our revolving credit facility.
6. Commitments and Contingencies
Product Contracts:
We have long-term agreements which provide for the dedication of 100% of our production of
acetic acid and plasticizers, each to one customer.
Environmental Regulations:
Our operations involve the handling, production, transportation, treatment and disposal of
materials that are classified as hazardous or toxic and that are extensively regulated by
environmental and health and safety laws, regulations and permit requirements. Environmental
permits required for our operations are subject to periodic renewal and may be revoked or modified
for cause or when new or revised environmental requirements are implemented. Changing and
increasingly strict environmental requirements can affect the manufacture, handling, processing,
distribution and use of our chemical products and, if so affected, our business and operations may
be materially and adversely affected. In addition, changes in environmental requirements may cause
us to incur substantial costs in upgrading or redesigning our facilities and processes, including
our waste treatment, storage, disposal and other waste handling practices and equipment.
A business risk inherent in chemical operations is the potential for personal injury and
property damage claims from employees, contractors and their employees and nearby landowners and
occupants. While we believe our business operations and facilities generally are operated in
compliance with all applicable environmental and health and safety requirements in all material
respects, we cannot be sure that past practices or future operations will not result in material
claims or regulatory action, require material environmental expenditures or result in exposure or
injury claims by employees, contractors or their employees or the public. Some risk of
environmental costs and liabilities is inherent in our operations and products, as it is with other
companies engaged in similar businesses.
We have incurred, and may continue to incur, liability for investigation and cleanup of waste
or contamination at our own facilities or at facilities operated by third parties where we have
disposed of waste. We continually review all estimates of potential environmental liabilities, but
we may not have identified or fully assessed all potential liabilities arising out of our past or
present operations or the amount necessary to investigate and remediate any conditions that may be
significant to us. Based on information available at this time and reviews undertaken to identify
potential exposure, we believe any amount reserved for
10
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
environmental matters is adequate to cover our potential exposure for clean-up costs.
Air emissions from our manufacturing facility in Texas City, Texas, or our Texas City
facility, are subject to certain permit requirements and self-implementing emission limitations and
standards under state and federal laws. Our Texas City facility is subject to the federal
governments June 1997 National Ambient Air Quality Standards, or NAAQS, which lowered the ozone
and particulate matter concentration thresholds for attainment. Our Texas City facility is located
in an area that the Environmental Protection Agency, or EPA, has classified as not having achieved
attainment under the NAAQS for ozone, either on a 1-hour or an 8-hour basis. Ozone is typically
controlled by reduction of emissions of volatile organic compounds, or VOCs, and nitrogen oxide, or
NOx. The Texas Commission for Environmental Quality, or TCEQ, has imposed strict requirements on
regulated facilities, including our Texas City facility, to ensure that the air quality control
region will achieve attainment under the NAAQS for ozone. Local authorities may also impose new
ozone and particulate matter standards. Compliance with these stricter standards may substantially
increase our future control costs for emissions of NOx, VOCs and particulate matter, the amount and
full impact of which cannot be determined at this time.
In 2002, the TCEQ adopted a revised State Implementation Plan, or SIP, in order to achieve
compliance with the 1-hour ozone standard under the Clean Air Act by 2007. The EPA approved this
1-hour SIP, which required an 80% reduction of NOx emissions, and extensive monitoring of
emissions of highly reactive VOCs, or HRVOCs, such as ethylene, in the Houston-Galveston-Brazoria
area, or the HGB area. We are in full compliance with these regulations. However, the HGB area
failed to attain compliance with the 1-hour ozone standard, and Section 185 of the Clean Air Act
requires implementation of a program of emissions-based fees until the standard is attained. These
Section 185 fees will be assessed on all NOx and VOC emissions in 2008 and beyond in the HGB area
which are in excess of 80% of the baseline year. The method for calculating baseline emissions, as
well as other details of the program, has not yet been developed. At the present time, we do not
expect to be assessed any fees for our emissions for 2008, primarily due to the reduction in
emissions from our Texas City facility following the closure of our styrene facility.
In April 2004, the HGB area was designated a moderate non-attainment area with respect to
the 8-hour ozone standard of the Clean Air Act, which resulted in mandated compliance with the
8-hour ozone standard no later than June 15, 2010. However, on June 15, 2007, the Governor of the
State of Texas requested that the EPA reclassify the HGB area as a severe non-attainment area,
which will likely change the mandated compliance date for the 8-hour ozone standard from June 15,
2010 to June 15, 2019, as the EPA has begun the process of reclassification. On May 23, 2007, the
TCEQ formally adopted revisions to the SIP designed to achieve compliance with the 8-hour ozone
standard in the HGB area as a moderate non-attainment area. This 8-hour SIP calls for
relatively modest additional controls at our Texas City facility which will require very little
expense on our part. However, the 8-hour SIP will need to be revised if and when the HGB area is
reclassified from moderate to severe. The timing and content of any revised 8-hour SIP have
not yet been determined. Based on these developments, it is difficult to predict our final cost of
compliance under these regulations. However, given the permanent shutdown of our phthalic
anhydride, styrene and ethylbenzene facilities, we estimate the additional cost of compliance will
range from zero to $4 million for capital expenditures and the purchase of NOx emissions
allowances, depending on the terms of the final 8-hour SIP.
Legal Proceedings:
On July 5, 2005, Patrick B. McCarthy, an employee of Kinder-Morgan, Inc., or Kinder-Morgan,
was seriously injured at Kinder-Morgans facilities near Cincinnati, Ohio, while attempting to
offload a railcar containing one of our plasticizers products. On October 28, 2005, Mr. McCarthy
and his family filed a suit in the Court of Common Pleas, Hamilton County, Ohio (Case No. A0509
144) against us and six other defendants. Since that time, the plaintiffs have added two
additional defendants to this lawsuit. In addition, we and some of the other defendants have
brought Kinder-Morgan into this lawsuit as a third-party defendant. The plaintiffs are seeking in
excess of $32 million in alleged compensatory and punitive damages. Discovery is ongoing in this
case as to the underlying cause of the accident and the parties respective liabilities, if any.
At this time, it is impossible to determine what, if any, liability we will have for this incident
and we will vigorously defend the suit. We believe that all, or substantially all, of any
liability imposed upon us as a result of this suit and our related out-of-pocket costs and expenses
will be covered by our insurance policies, subject to a $1 million deductible which was met in
January 2008. As of June 30, 2008, we have received $0.2 million from our insurance carrier for
the reimbursement of amounts exceeding the deductible, and we have accrued for an additional $0.2
million for the reimbursement of amounts exceeding the deductible which were incurred during the
second quarter of 2008. We do not believe that this incident will have a material adverse affect
on our business, financial position,
results of operations or cash flows; although we cannot guarantee that a material adverse
effect will not occur.
On August 17, 2006, we initiated an arbitration proceeding against BP Chemicals to resolve a
dispute involving the interpretation of provisions of our acetic acid Production Agreement with BP
Chemicals, or our Acetic Acid Production Agreement. Under our Acetic Acid Production Agreement, BP
Chemicals reimburses our manufacturing expenses and pays us a
11
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
percentage of the profits derived from the sales of the acetic acid we produce. Historically,
the costs of manufacturing charged to our acetic acid business, and reimbursed by BP Chemicals,
included the amounts we paid Praxair for carbon monoxide, hydrogen and a blend of carbon monoxide
and hydrogen commonly referred to as blend gas. Our acetic acid business has always used all of
the carbon monoxide produced by Praxair, other than the small amount of carbon monoxide included in
the blend gas. Until July 1, 2006, all of the blend gas produced by Praxair was used by the
oxo-alcohols plant included in our plasticizers business. During the period when the oxo-alcohols
plant was operating, BP Chemicals was compensated for the use of this blend gas by our oxo-alcohols
plant through a credit to the amount of our manufacturing expenses reimbursed by BP Chemicals.
Effective July 1, 2006, we permanently closed our oxo-alcohols plant. BP Chemicals has taken the
position that it is entitled to continue to deduct a portion of the blend gas credit from the
reimbursement of our manufacturing expenses, even though our oxo-alcohols plant has been closed and
is no longer taking any blend gas and the Praxair facilities have been modified so that the carbon
monoxide previously used in blend gas can be used in our acetic acid operations. Effective August
1, 2006, BP Chemicals began short paying our invoices for manufacturing expenses by the portion of
the credit that BP Chemicals claims should continue through July 31, 2016. The disputed portion of
the credit averaged approximately $0.3 million per month during 2006 and 2007, before adjusting for
the portion of the profits we receive from BP Chemicals sale of the acetic acid we produce. We
are also seeking additional damages from BP Chemicals in the arbitration based on what we believe
are breaches of duty by BP Chemicals. The parties have abated the arbitration proceedings while
they attempt to reach a negotiated settlement. As part of the agreement to abate the arbitration
proceedings, BP Chemicals reimbursed us $0.8 million on February 5, 2007, which was 50% of the
disputed credit through that date, and has continued and will continue to pay 50% of the disputed
amount each month during the period of negotiation. As of June 30, 2008, the disputed amount is
$8.1 million and we have received payments totaling $3.8 million. We are not recording any revenue
related to any portion of the disputed amount until the matter is resolved. The parties have
stipulated that the payments are made without prejudice, in that BP Chemicals is not admitting
liability and continues to insist that we remain liable for the disputed portion of the blend gas
credit. According to the agreement, either party may reinstate the arbitration process at any time
after August 1, 2007. If the arbitration is reinstated and an award is made, the amounts paid by
BP Chemicals will be credited against any sums awarded to us or refunded by us to BP Chemicals,
depending on the ruling of the arbitration panel. We believe that our Acetic Acid Production
Agreement does not contemplate the continuation of any portion of the blend gas credit under these
circumstances and will vigorously pursue our position. Although we are in a dispute with BP
Chemicals over the interpretation of this contractual provision, we believe that we continue to
have a constructive working relationship with BP Chemicals, as has been the case since 1986. As
part of the on-going settlement negotiations over the blend gas issue, we are discussing an
extension of the term of the Acetic Acid Production Agreement.
On February 21, 2007, we received a summons naming us, several benefit plans and the plan
administrators for those plans as defendants in a class action suit, Case No. H-07-0625 filed in
the United States District Court, Southern District of Texas, Houston Division. The plaintiffs
seek to represent a proposed class of retired employees of Sterling Fibers, Inc., one of our former
subsidiaries that we sold in connection with our emergence from bankruptcy in 2002. The plaintiffs
are alleging that we were not permitted to increase their premiums for retiree medical insurance
based on a provision contained in the asset purchase agreement between us and Cytec Industries Inc.
and certain of its affiliates governing our purchase of our former acrylic fibers business in 1997.
During our bankruptcy case, we specifically rejected this asset purchase agreement and the
bankruptcy court approved that rejection. The plaintiffs are claiming that we violated the terms
of the benefit plans and breached fiduciary duties governed by the Employee Retirement Income
Security Act and are seeking damages, declaratory relief, punitive damages and attorneys fees.
The parties have taken minimal discovery to date. The plaintiffs have moved for partial summary
judgment and for class certification related to their claims for denial of benefits under our
retiree medical plans. The parties have fully briefed the issues and the motions are pending
before the court. However, the court has stayed all proceedings while the plaintiffs pursue
administrative remedies under the terms of our retiree medical plans. On April 23, 2008, the plan
administrator denied the plaintiffs claims under the terms of our retiree medical plans. The
plaintiffs appealed that denial as permitted in the applicable benefit plan and an appeal with the
plan administrator was heard on July 29, 2008. The plan administrator denied the plaintiffs claim
after the appeal. We are vigorously defending this action and are unable to state at this time if
a loss is probable or remote and are unable to determine the possible range of loss related to this
matter, if any.
On March 4, 2008, Gulf Hydrogen and Energy, L.L.C., or Gulf Hydrogen, filed suit against us in
the 212th District Court of Galveston County, Texas (Cause No. 08CV0220) to enforce the
provisions of a Memorandum of Understanding, or MOU, entered
into between us and Gulf Hydrogen involving the possible sale of our outstanding equity
interests to Gulf Hydrogen for approximately $390 million. This lawsuit also names certain of our
officers, a director and our primary stockholder as defendants. Gulf Hydrogen does not allege a
specific amount of money damages in the lawsuit but has asked the court to enforce certain MOU
provisions which expired on March 1, 2008, including restrictions on our ability to engage in
negotiations related to transactions that would result in a change of control or to enter into
mergers, stock sales or other transactions relating to a material part of our business or
operations and other insignificant restrictions customary for transactions of a similar nature.
Gulf Hydrogen alleges that the defendants breached the terms of the MOU and made certain
misrepresentations in connection therewith. We are vigorously defending this lawsuit, which we
believe is completely without merit. We do not believe that this incident will have a
12
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
material adverse affect on our business, financial position, results of operations or cash
flows, although we cannot guarantee that a material adverse effect will not occur.
We are subject to various other claims and legal actions that arise in the ordinary course of
our business. We do not believe that any of these claims and actions, separately or in the
aggregate, will have a material adverse effect on our business, financial position, results of
operation or cash flows, although we cannot guarantee that a material adverse effect will not
occur.
7. Income Taxes
During the three months and six months ended June 30, 2008 and 2007, we recorded net tax
expense of zero and a net tax benefit of $1.0 million, respectively, for income taxes from
continuing operations. Based on our net operating loss position and projections for the year, we
expect that any tax expense or benefit during 2008 will be fully offset by a related change in the
valuation allowance, resulting in an effective tax rate of zero. For the three and six months
ended June 30, 2008, this resulted in less than $0.1 million and $2.1 million, respectively, of tax
benefit being offset by a total increase of $2.1 million to our valuation allowance. This increase
in our valuation allowance brings our total valuation allowance to $38.3 million.
8. Pension Plans and Other Postretirement Benefits
Net periodic pension costs consisted of the following components:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended June 30, |
|
|
Six months ended June 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Service cost |
|
$ |
|
|
|
$ |
153 |
|
|
$ |
|
|
|
$ |
305 |
|
Interest cost |
|
|
1,788 |
|
|
|
1,782 |
|
|
|
3,576 |
|
|
|
3,565 |
|
Expected return on plan assets |
|
|
(2,148 |
) |
|
|
(2,025 |
) |
|
|
(4,296 |
) |
|
|
(4,050 |
) |
Curtailment
loss (gain) |
|
|
2 |
|
|
|
(100 |
) |
|
|
4 |
|
|
|
(100 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net pension benefit |
|
$ |
(358 |
) |
|
$ |
(190 |
) |
|
$ |
(716 |
) |
|
$ |
(280 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Other postretirement benefits costs consisted of the following components:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended June 30, |
|
|
Six months ended June 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Service cost |
|
$ |
14 |
|
|
$ |
19 |
|
|
$ |
28 |
|
|
$ |
65 |
|
Interest cost |
|
|
142 |
|
|
|
329 |
|
|
|
284 |
|
|
|
693 |
|
Amortization of
unrecognized costs |
|
|
(541 |
) |
|
|
(375 |
) |
|
|
(1,082 |
) |
|
|
(717 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net plan costs (benefit) |
|
$ |
(385 |
) |
|
$ |
(27 |
) |
|
$ |
(770 |
) |
|
$ |
41 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
9. Operating Segment and Sales Information
As of June 30, 2008, we have reported our operations through two segments: acetic acid and
plasticizers. The critical accounting policies for these operating segments are the same as those
disclosed in our Annual Report. We use gross profit for reporting the results of our operating
segments and this measure includes all operating items related to the businesses. There are no
sales between segments. The revenues and gross profit for each of our reportable operating
segments are as follows:
13
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended June 30, |
|
|
Six months ended June 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Revenues: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
39,139 |
|
|
$ |
27,012 |
|
|
$ |
68,074 |
|
|
$ |
51,830 |
|
Plasticizers |
|
|
8,487 |
|
|
|
6,971 |
|
|
|
17,481 |
|
|
|
14,486 |
|
Other |
|
|
169 |
|
|
|
149 |
|
|
|
440 |
|
|
|
531 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
47,795 |
|
|
$ |
34,132 |
|
|
$ |
85,995 |
|
|
$ |
66,847 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment gross profit: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
9,585 |
|
|
$ |
6,649 |
|
|
$ |
13,572 |
|
|
$ |
12,481 |
|
Plasticizers |
|
|
1,155 |
|
|
|
271 |
|
|
|
3,047 |
|
|
|
456 |
|
Other(1) |
|
|
(914 |
) |
|
|
(4,117 |
) |
|
|
(2,391 |
) |
|
|
(4,507 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit |
|
|
9,826 |
|
|
|
2,803 |
|
|
|
14,228 |
|
|
|
8,430 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling, general and administrative expenses |
|
|
3,787 |
|
|
|
2,525 |
|
|
|
6,205 |
|
|
|
4,823 |
|
Impairment of long-lived assets(2) |
|
|
6,649 |
|
|
|
|
|
|
|
6,649 |
|
|
|
|
|
Interest and debt related expenses |
|
|
4,719 |
|
|
|
4,932 |
|
|
|
8,931 |
|
|
|
8,392 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest income |
|
|
(1,107 |
) |
|
|
(572 |
) |
|
|
(2,432 |
) |
|
|
(647 |
) |
Other expense |
|
|
|
|
|
|
839 |
|
|
|
|
|
|
|
839 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from continuing operations before
income tax |
|
$ |
(4,222 |
) |
|
$ |
(4,921 |
) |
|
$ |
(5,125 |
) |
|
$ |
(4,977 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization expenses: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
1,525 |
|
|
$ |
1,315 |
|
|
$ |
3,037 |
|
|
$ |
2,632 |
|
Plasticizers |
|
|
532 |
|
|
|
493 |
|
|
|
1,064 |
|
|
|
979 |
|
Other(3) |
|
|
390 |
|
|
|
953 |
|
|
|
981 |
|
|
|
1,879 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
2,447 |
|
|
$ |
2,761 |
|
|
$ |
5,082 |
|
|
$ |
5,490 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
348 |
|
|
$ |
704 |
|
|
$ |
1,142 |
|
|
$ |
908 |
|
Plasticizers |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Otherplant infrastructure |
|
|
372 |
|
|
|
1,398 |
|
|
|
1,615 |
|
|
|
3,442 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
720 |
|
|
$ |
2,102 |
|
|
$ |
2,757 |
|
|
$ |
4,350 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Gross profit (loss) for Other includes various unallocated corporate charges and
credits. |
|
(2) |
|
As a result of the shutdown of our PA unit and the subsequent entry into the
Amended Plasticizers Production Agreement in May 2008, with an effective date of April
1, 2008, our PA unit was determined to be impaired in the second quarter of 2008 and was
written down to zero. See Note 4 for more information. |
|
(3) |
|
Includes depreciation and amortization expense of $0.1 million and $0.7 million
for discontinued operations for the three months ended June 30, 2008 and 2007,
respectively, and $0.4 million and $1.3 million for the six months ended June 30, 2008
and 2007, respectively. |
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Total assets: |
|
|
|
|
|
|
|
|
Acetic acid |
|
$ |
45,009 |
|
|
$ |
53,769 |
|
Plasticizers |
|
|
6,466 |
|
|
|
13,216 |
|
Other(4) |
|
|
222,193 |
|
|
|
239,459 |
|
|
|
|
|
|
|
|
Total |
|
$ |
273,668 |
|
|
$ |
306,444 |
|
|
|
|
|
|
|
|
|
|
|
(4) |
|
Components of Other are presented in the table below: |
14
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
December 31, |
|
|
2008 |
|
2007 |
|
|
(Dollars in Thousands) |
Total assets: |
|
|
|
|
|
|
|
|
Corporate: |
|
|
|
|
|
|
|
|
Cash |
|
$ |
160,491 |
|
|
$ |
100,183 |
|
Other |
|
|
20,620 |
|
|
|
27,998 |
|
Plant infrastructure: |
|
|
|
|
|
|
|
|
Property, plant and equipment, net |
|
|
40,050 |
|
|
|
39,524 |
|
Assets of discontinued operations |
|
|
1,032 |
|
|
|
71,754 |
|
|
|
|
|
|
|
|
|
Total |
|
$ |
222,193 |
|
|
$ |
239,459 |
|
|
|
|
|
|
|
|
|
Sales to major customers constituting 10% or more of total revenues from continuing operations were
as follows (there were no export sales):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended June 30, |
|
|
Six months ended June 30, |
|
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
|
|
(Dollars in Thousands) |
|
Major customers: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
BP Chemicals |
|
$ |
39,139 |
|
|
$ |
27,012 |
|
|
$ |
68,074 |
|
|
$ |
51,830 |
|
BASF Corporation |
|
|
8,487 |
|
|
|
6,971 |
|
|
|
17,481 |
|
|
|
14,486 |
|
10. New Accounting Standards
In September 2006, the Financial Accounting Standards Board, or the FASB, issued SFAS No. 157,
Fair Value Measurements, or SFAS No. 157. This statement establishes a framework for measuring
fair value in generally accepted accounting principles and expands disclosures about fair value
measurements for financial assets and liabilities, as well as for any other assets and liabilities
that are carried at fair value on a recurring basis in financial statements. SFAS No. 157 is
effective for financial statements issued for fiscal years beginning after November 15, 2007, and
interim periods within those fiscal years. We adopted SFAS No. 157 in the first quarter of 2008
and determined it had no impact on our condensed consolidated financial statements.
In February 2008, the FASB issued SFAS No. 157-2, Effective Date of FASB Statement No. 157,
which defers the effective date of SFAS No. 157 to fiscal years beginning after November 15, 2008,
and interim periods within those fiscal years, for all non-financial assets and non-financial
liabilities, except for items that are recognized or disclosed at fair value in the financial
statements on a recurring basis (at least annually). An entity that has issued interim or annual
financial statements reflecting the application of the measurement and disclosure provisions of
SFAS No. 157 prior to February 12, 2008 must continue to apply all provisions of SFAS No. 157. We
are currently evaluating the impact of our adoption of the deferred portion of SFAS No. 157,
effective January 1, 2009, on our condensed consolidated financial statements.
In February 2007, the FASB issued SFAS No. 159, The Fair Value Option for Financial Assets
and Financial Liabilities, or SFAS No. 159. SFAS No. 159, which amends SFAS No. 115, Accounting
for Certain Investments in Debt and Equity Securities, allows certain financial assets and
liabilities to be recognized, at our election, at fair market value, with any gains or losses for
the period recorded in the statement of operations. SFAS No. 159 is effective for fiscal years
beginning after November 15, 2007, and did not have a material impact on our condensed consolidated
financial statements.
In December 2007, the FASB issued SFAS No. 141 (revised 2007), Business Combinations, or
SFAS No. 141R. SFAS No. 141R broadens the guidance of SFAS No. 141, extending its applicability to
all transactions and other events in which one entity obtains control over one or more other
businesses. It broadens the fair value measurement and recognition of assets acquired, liabilities
assumed and interests transferred as a result of business combinations. SFAS No. 141R expands on
required disclosures to improve the statement users abilities to evaluate the nature and financial
effects of business combinations. SFAS No. 141R is effective for fiscal years beginning after
December 15, 2008. We do not expect the adoption of SFAS No. 141R to have a material impact on our
condensed consolidated financial statements.
In December 2007, the FASB issued SFAS No. 160, Noncontrolling Interests in Consolidated Financial
Statements; an amendment of ARB No. 51, or SFAS No. 160. This statement establishes the
accounting and reporting standards for a
noncontrolling interest in a subsidiary and for the deconsolidation of a subsidiary. This
statement clarifies that a noncontrolling interest in a subsidiary is an ownership interest in the
consolidated entity that should be reported as equity in the consolidated financial statements.
SFAS No. 160 requires retroactive adoption of the presentation and disclosure requirements for
existing minority interests and applies prospectively to business combinations for fiscal years
beginning after December 15, 2008. We do
15
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
not expect the adoption of SFAS No. 160 to have a
material impact on our condensed consolidated financial statements.
In March 2008, the FASB issued SFAS No. 161, Disclosures About Derivative Instruments and
Hedging Activities, or SFAS No. 161. This statement requires enhanced disclosures about an
entitys derivative and hedging activities, with the intent to provide users of financial
statements with an enhanced understanding of (a) how and why an entity uses derivative instruments,
(b) how derivative instruments and related hedged items are accounted for under SFAS No. 133,
Accounting for Derivative Instruments and Hedging Activities and its related interpretations and
(c) how derivative instruments and related hedged items affect an entitys financial position,
financial performance and cash flows. SFAS No. 161 is effective for fiscal years beginning after
November 15, 2008. We do not expect the adoption of SFAS No. 161 to have a material impact on our
condensed consolidated financial statements.
In May 2008, the FASB issued Statement No. 162, The Hierarchy of Generally Accepted
Accounting Principles, or SFAS No. 162. SFAS No. 162 identifies the sources of accounting
principles and the framework for selecting the principles to be used in the preparation of
financial statements that are presented in conformity with generally accepted accounting principles
in the United States. SFAS No. 162 is effective 60 days following the SECs approval of The Public
Company Accounting Oversight Boards amendments to, Statements on Auditing Standards Section 411,
The Meaning of Present fairly in conformity with generally accepted accounting principles.
SFAS No. 162 is not expected to have a material impact on our condensed consolidated financial
statements.
In June 2008, the FASB issued FASB Staff Position Emerging Issues Task Force Determining
Whether Instruments Granted in Share-Based Payment Transactions Are Participating Securities, or
FSP EITF 03-6-1, which addresses whether instruments granted in share-based payment transactions
are participating securities prior to vesting and, therefore, need to be included in earnings
allocation in computing earnings per share under the two-class method as described in SFAS No. 128,
Earnings Per Share. Under the guidance in FSP EITF 03-6-1, unvested share-based payment awards
that contain non-forfeitable rights to dividends or dividend equivalents (whether paid or unpaid)
are participating securities and need to be included in the computation of earnings per share
pursuant to the two class method. FSP EITF 03-6-1 is effective for fiscal periods beginning after
December 15, 2008 and all prior-period earnings per share data presented is required to be adjusted
retrospectively. Early application is not permitted. We are currently evaluating the potential
impact of the adoption of FSP EITF 03-6-1 to our condensed consolidated financial statements.
11. Restatement of Financial Information
As discussed in Note 16 to the consolidated financial statements for the year ended December
31, 2007 contained in Item 8 of our Annual Report, subsequent to the issuance of our condensed
consolidated financial statements for the quarter ended September 30, 2007, we determined that
accounting errors, as described below, were included in our previously issued condensed
consolidated financial statements. As a result, we have restated our condensed consolidated
financial statements for the three and six months ended June 30, 2007, due to the following errors:
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Paid-in-kind dividends on our Series A Convertible Preferred Stock were incorrectly
recorded as 4% of the Series A Convertible Preferred Stocks liquidation value versus
the fair value of the dividends. As a result of this error, redeemable preferred stock
was understated and additional paid-in capital was overstated by $29.2 million as of
June 30, 2007. Preferred stock dividends and net loss attributable to common
shareholders were understated by $2.6 million and $3.4 million for the three and six
months ended June 30, 2007, respectively. |
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Disputed revenues were inappropriately recognized resulting in a gross up of the
consolidated statements of operations for the three and six months ended June 30, 2007.
Revenues and selling, general and administrative expenses were overstated by $1.0
million and $2.0 million for the three and six months ended June 30, 2007. |
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Deferred taxes were not recognized on benefit adjustments to other comprehensive income, or
OCI, for the quarterly period ended June 30, 2007. OCI was overstated and benefit for income taxes
was understated by $1.0 million for the three and six months ended June 30, 2007. |
16
Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations
The following discussion should be read in conjunction with our condensed consolidated
financial statements (including the Notes thereto) included in Item 1, Part I of this report.
Business Overview
We are a North American producer of selected petrochemicals used to manufacture a wide array
of consumer goods and industrial products. We currently operate in two segments: acetic acid and
plasticizers.
Our acetic acid is used primarily to manufacture vinyl acetate monomer, which is used in a
variety of products, including adhesives and surface coatings. Pursuant to our acetic acid
Production Agreement, or our Acetic Acid Production Agreement, that began in 1986 and extends to
2016, all of our acetic acid production is sold to BP Amoco Chemical Company, or BP Chemicals, and
we are BP Chemicals sole source of acetic acid production in the Americas. BP Chemicals markets
all of the acetic acid that we produce and pays us, among other amounts, a portion of the profits
derived from its sales of the acetic acid we produce. In addition, BP Chemicals reimburses us for
100% of our fixed and variable costs of production. Prior to August 2006, BP Chemicals also paid
us a set monthly amount. However, under the terms of our Acetic Acid Production Agreement,
beginning in August 2006, the portion of the profits we receive from the sales of acetic acid
produced at our plant increased and BP Chemicals was no longer required to pay us this set monthly
amount. This change in payment structure did not affect BP Chemicals obligation to reimburse us
for all of our fixed and variable costs of production. We believe that we have one of the lowest
cost acetic acid facilities in the world. Our acetic acid facility utilizes BP Chemicals
proprietary Cativa carbonylation technology, which we believe offers several advantages over
competing production methods, including lower energy requirements and lower fixed and variable
costs. We also jointly invest with BP Chemicals in capital expenditures related to our acetic acid
facility in the same percentage as the profits from the business are divided. We initially pay for
100% of the capital expenditures related to our acetic acid business and then invoice BP Chemicals
for its portion. The net amount that is not reimbursed by BP Chemicals represents our basis in the
property, plant and equipment related to our acetic acid business, which is capitalized and
depreciated over its useful life. Acetic acid production has two major raw material requirements,
methanol and carbon monoxide. BP Chemicals, a producer of methanol, supplies 100% of our methanol
requirements related to our production of acetic acid. All of the required carbon monoxide is
supplied by Praxair Hydrogen Supply, Inc., or Praxair, from a partial oxidation unit constructed by
Praxair on land leased from us at our site in Texas City, Texas, or our Texas City facility.
All of our plasticizers, which are used to make flexible plastics, such as shower curtains,
floor coverings, automotive parts and construction materials, are sold to BASF Corporation, or
BASF, pursuant to a long-term production agreement that extends until 2013, or our Amended
Plasticizers Production Agreement, subject to some early termination rights held by BASF that begin
in 2010. Under our Amended Plasticizers Production Agreement, BASF provides us with most of the
required raw materials, markets the plasticizers we produce and is obligated to make certain fixed
quarterly payments to us and reimburse us monthly for our actual production costs and capital
expenditures related to our plasticizers facility. In May 2008, we entered into our Amended
Plasticizers Production Agreement, effective as of April 1, 2008. Our Amended Plasticizers
Production Agreement was entered into in connection with BASFs nomination of zero pounds of
phthalic anhydride, or PA, under the prior version of this agreement, or our Old Plasticizers
Production Agreement, due to deteriorating market conditions which were not expected to improve
over the next few years, which resulted in the shutdown of our PA unit.
Prior to December 3, 2007, we manufactured styrene. However, on September 17, 2007, we
entered into a long-term exclusive styrene supply agreement and a related railcar purchase and sale
agreement with NOVA Chemicals Inc., or NOVA. Under this supply agreement, NOVA had the exclusive
right to purchase 100% of our styrene production (subject to existing contractual commitments), the
amount of styrene supplied in any particular period being at NOVAs option. In November 2007, this
supply agreement, which was subsequently assigned by NOVA to INEOS NOVA, LLC, or INEOS NOVA,
obtained clearance under the Hart-Scott-Rodino Act. This clearance caused the supply agreement and
the railcar agreement to become effective and triggered a $60 million payment to us in November
2007. In addition, in accordance with the terms of the supply agreement, INEOS NOVA assumed
substantially all of our contractual obligations for future styrene deliveries. After the supply
agreement became effective, INEOS NOVA nominated zero pounds of styrene under the supply agreement
for the balance of 2007 and, in response, we exercised our right to terminate the supply agreement
and permanently shut down our styrene facility. Under the supply agreement, we are responsible for
the closure costs of our styrene facility and are also restricted
from reentering the styrene business until November 2012. The
restricted period was initially eight years. However, on
April 1, 2008, INEOS NOVA unilaterally reduced the restricted
period to five years. We operated our styrene facility through early
December 2007, as we completed our production of inventory and exhausted our raw materials and
purchase requirements, and sold substantially all of our remaining inventory during the first
quarter of 2008. During 2007 and the first six months of 2008, we incurred closure costs to
decommission our styrene facility of $0.7 million and $14.6 million, respectively. We expect to
incur up to approximately $4 million in additional decommissioning costs related to the closure of
our styrene facility. In mid-July, with the decontamination process for the styrene facility
nearing completion, we announced a reduction in work force in order to reduce our staffing to a
level appropriate for our existing operations and site development projects. As a result, we
reduced our salaried work force by seven
17
people. In addition, we made offers for early retirement to several members of our hourly
work force and our salaried administrative and process supervisors. Upon completion of the
down-sizing of our hourly work force and our administrative and process supervisor, total staff
reductions will be approximately 40 employees and we expect to recognize approximately $2.2 million
of severance costs in the third and fourth quarters of 2008, in accordance with Statement of
Financial Accounting Standards, or SFAS No. 146, Accounting for Costs Associated with Exit or
Disposal Activities.
We manufacture all of our petrochemicals products at our Texas City facility. In terms of
production capacity, our Texas City facility has the sixth largest acetic acid facility in the
world. Our Texas City facility covers an area of 290 acres, is strategically located on Galveston
Bay and benefits from a deep-water dock capable of handling ships with up to a 40-foot draft, as
well as four barge docks and direct access to Union Pacific and Burlington Northern Santa Fe
railways with in-motion rail scales on site. Our Texas City facility also has truck loading racks,
weigh scales, stainless and mild steel storage tanks, three waste deepwells, 160 acres of available
land zoned for heavy industrial use and additional land zoned for light industrial use and a
supportive political environment for growth. In addition, we are in the heart of one of the
largest petrochemical complexes on the Gulf Coast and, as a result, have on-site access to a number
of raw material pipelines, as well as close proximity to a number of large refinery complexes.
Given our under-utilized infrastructure, our management and engineering expertise, as well as
ample unoccupied land, we believe that there are significant opportunities for further development
of our Texas City facility. We are currently pursuing numerous initiatives to attract new
manufacturing and/or storage related businesses to our Texas City facility, including opportunities
involving renewable fuels projects, gasification, energy projects and chemicals terminalling.
Specifically, we are seeking long-term contractual business arrangements or partnerships that will
provide us with an ability to realize the value of our under-utilized assets through profit sharing
or other revenue generating arrangements. For development projects that may have significant
capital expenditure requirements, we are considering joint ventures or other arrangements where we
would contribute certain of our assets and management expertise to minimize our share of the
capital costs. In any case, we expect any new facility constructed at our Texas City facility to
lower the amount of overall fixed costs allocated to each of our operating units and provide us
with additional profit.
We plan to evaluate strategic acquisitions, focusing on chemical businesses and assets which
would allow us to increase our market share of products we currently produce or those that would
provide upstream or downstream integration within our existing businesses.
Results of Operations
Three Months Ended June 30, 2008 Compared to Three Months Ended June 30, 2007
Revenues and income from continuing operations
Our revenues were $47.8 million for the second quarter of 2008, a 40% increase from the $34.1
million in revenues we recorded for the second quarter of 2007. We had a net loss from continuing
operations of $4.2 million for the second quarter of 2008, compared to a net loss of $3.9 million
in the second quarter of 2007.
Revenues from our acetic acid operations were approximately $39.1 million in the second
quarter of 2008, a 45% increase from the $27.0 million in revenues we received from these
operations in the second quarter of 2007. This increase in acetic acid revenues in the second
quarter of 2008 was primarily due to increased sales volumes, improved profit sharing amounts and
increased cost reimbursements received from BP Chemicals due to increased cost allocations to our
acetic acid operating segment as a result of our exit from the styrene business. Gross profit from
our acetic acid operations increased $2.9 million during the second quarter of 2008 compared to the
second quarter of 2007. This increase in gross profit from our acetic acid operations was due to
higher profit sharing amounts.
Revenues from our plasticizers operations were approximately $8.5 million in the second
quarter of 2008, a 21% increase from the $7.0 million in revenues we received from these operations
in the second quarter of 2007. Gross profit from our plasticizers operations increased $0.9
million during the second quarter of 2008 compared to the second quarter of 2007. These increases
in revenues and gross profit were primarily due to a $0.3 million gain on the PA closure costs and
$0.3 million from amortization of the early termination payment received from BASF in the second
quarter of 2008.
Selling, general and administrative expenses
Our selling, general and administrative expenses were $3.8 million for the second quarter of
2008 compared to $2.5 million
18
for the second quarter of 2007. This increase in 2008 was due in large part to increased
legal fees related to the Gulf Hydrogen lawsuit and increased audit fees related to filing the
amended registration statement for the exchange offer for our 101/4% Senior Secured Notes due 2015,
or our Secured Notes.
Impairment of long-lived assets
As a result of the Amended Plasticizers Production Agreement and the shutdown of our PA unit, our management determined that a triggering event, as defined in SFAS No. 144, Accounting
for the Impairment or Disposal of Long-Lived Assets, had occurred and, during the second quarter
of 2008, we performed an asset impairment analysis on our PA manufacturing unit. We analyzed the
undiscounted cash flow stream from our PA business over the remaining life of the PA manufacturing
unit and compared it to the $6.6 million net book carrying value of our PA manufacturing unit.
This analysis showed that the undiscounted projected cash flow stream from our PA business was less
than the net book carrying value of our PA manufacturing unit. As a result, we performed a
discounted cash flow analysis and subsequently concluded that our PA manufacturing unit was
impaired and should be written down to zero. This write-down caused us to record an impairment of
$6.6 million in June of 2008.
Interest income
We recorded $1.1 million of interest income in the second quarter of 2008 compared to $0.6
million in the second quarter of 2007. This increase was due to higher cash balances in 2008
compared to 2007.
Other expense
We recorded zero in other expense for the second quarter of 2008 compared to $0.8 million for
the second quarter of 2007. The other expense recorded for the second quarter of 2007 resulted
from a write-down of our cost-method investment in an e-commerce commodity trading business to its
fair value of less than $0.2 million after receiving notice of a distribution related to the
pending sale of the business.
Benefit for income taxes
During the second quarter of 2008, we recorded net tax expense of zero for income taxes from
continuing operations, compared to a $1.0 million benefit for income taxes from continuing
operations for the second quarter of 2007. The tax benefit in the second quarter of 2007 was
generated as a result of adjustments to other comprehensive income for a curtailment gain on our
defined benefit pension plan for our hourly paid employees. Based on our net operating loss
position and projections for the year, we expect that any tax expense or benefit during 2008 will
be fully offset by a related change in our valuation allowance, resulting in an effective tax rate
of zero. For the three months ended June 30, 2008, this resulted in $2.1 million of tax benefit
which is offset by an increase to the valuation allowance of $2.1 million. This increase in our
valuation allowance brings our total valuation allowance to $38.3 million.
Discontinued operations
During the second quarter of 2008, net loss from discontinued operations was $1.6 million
compared to net income of $4.5 million for the second quarter of 2007. This decrease from net
income in 2007 to a net loss in 2008 was due to our exit from the styrene business in late 2007.
Six Months Ended June 30, 2008 Compared to Six Months Ended June 30, 2007
Revenues and income from continuing operations
Our revenues were $86.0 million for the six-month period ended June 30, 2008, a 29% increase
from the $66.8 million in revenues we recorded for the six-month period ended June 30, 2007. We
had a net loss from continuing operations of $5.1 million in the first six months of 2008 compared
to a net loss of $4.0 million for the first six months of 2007.
Revenues from acetic acid operations were approximately $68.1 million for the six-month period
ended June 30, 2008, a 31% increase from the $51.8 million in revenues we received from these
operations for the-six month period ended June 30, 2007. This increase in acetic acid revenues in
the first six months of 2008 was primarily due to increased sales volumes, improved profit sharing
amounts and increased cost reimbursements received from BP Chemicals due to increased cost
allocations to our acetic acid operating segment as a result of our exit from the styrene business.
Gross profit from our acetic acid operations increased $1.1 million during the first six months of
2008 compared to the first six months of 2007. This increase in gross profit from our
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acetic acid operations was due to higher profit sharing amounts.
Revenues from our plasticizers operations were approximately $17.5 million for the six-month
period ended June 30, 2008; a 21% increase from the $14.5 million in revenues we received from
these operations for the six-month period ended June 30, 2007. Gross profit from our plasticizers
operations for the first six months of 2008 increased $2.6 million from the first six months of
2007. These increases in revenues and gross profit resulted primarily from reimbursement by BASF
for cost savings approved in 2008 by BASF, a $0.3 million gain on the PA closure costs and $0.3
million from amortization of the early termination payment received from BASF in the second quarter
of 2008.
Selling, general and administrative expenses
Our selling, general and administrative expenses were $6.2 million for the six-month period
ended June 30, 2008, compared to $4.8 million for the six-month period ended June 30, 2007. This
increase in 2008 was due in large part to increased legal fees related to the Gulf Hydrogen lawsuit
and increased audit fees related to filing the amended registration statement for the
exchange offer for our 101/4% Secured
Notes due 2015.
Impairment of long-lived assets
As a result of the Amended Plasticizers Production Agreement and the shutdown of our PA unit, our management determined that a triggering event, as defined in SFAS No. 144, Accounting
for the Impairment or Disposal of Long-Lived Assets, had occurred and, during the second quarter
of 2008, we performed an asset impairment analysis on our PA manufacturing unit. We analyzed the
undiscounted cash flow stream from our PA business over the remaining life of the PA manufacturing
unit and compared it to the $6.6 million net book carrying value of our PA manufacturing unit.
This analysis showed that the undiscounted projected cash flow stream from our PA business was less
than the net book carrying value of our PA manufacturing unit. As a result, we performed a
discounted cash flow analysis and subsequently concluded that our PA manufacturing unit was
impaired and should be written down to zero. This write-down caused us to record an impairment of
$6.6 million in June of 2008.
Interest income
We recorded $2.4 million of interest income for the first six months of 2008 compared to $0.7
million for the first six months of 2007. This increase was due to higher cash balances in 2008
compared to 2007.
Other expense
We recorded zero in other expense for the six-month period ended June 30, 2008, compared to
$0.8 million for the six-month period ended June 30, 2007. The other expense recorded in the first
six months of 2007 resulted from a write-down of our cost-method investment in an e-commerce
commodity trading business to its fair value of less than $0.2 million after receiving notice of a
distribution related to the pending sale of the business.
Benefit for income taxes
During the six months ended June 30, 2008 and 2007, we recorded net tax expense of zero and a
net tax benefit of $1.0 million, respectively, for income taxes from continuing operations. The
tax benefit in the second quarter of 2007 was generated as a result of adjustments to other
comprehensive income for a curtailment gain on our defined benefit pension plan for our hourly paid
employees. Based on our net operating loss position and projections for the year, we expect that
any tax expense or benefit during 2008 will be fully offset by a related change in our valuation
allowance, resulting in an effective tax rate of zero. For the six months ended June 30, 2008,
this resulted in $2.1 million of tax benefit being offset by a total increase of $2.1 million to
our valuation allowance. This brings our total valuation allowance to $38.3 million.
Discontinued operations
During the first six months of 2008, net loss from discontinued operations was $7.8 million
compared to net income of $7.2 million for the first six months of 2007. This decrease from net
income in 2007 to a net loss in 2008 was due to our exit from the styrene business in late 2007.
20
Liquidity and Capital Resources
During March and April 2007, we commenced a tender offer, or our tender offer, to repurchase
all $100.6 million of our outstanding 10% Senior Secured Notes due 2007, or our Old Secured Notes.
Concurrently with our tender offer, we solicited consents from the holders of our Old Secured Notes
to, among other things, eliminate certain covenants contained in the indenture governing our Old
Secured Notes and related security documents. On March 30, 2007, we repurchased $58 million in
aggregate principal amount of Old Secured Notes, which were validly tendered prior to the
expiration of our tender offer, and paid the accrued interest thereon and $0.1 million in consent
fees. On April 27, 2007, we redeemed all of our Old Secured Notes that were not tendered pursuant
to our tender offer for $44 million, which included $1.5 million in accrued interest.
On March 29, 2007, we completed a private offering of $150 million aggregate principal amount
of unregistered 101/4% Senior Secured Notes due 2015, or our Secured Notes, pursuant to a Purchase
Agreement among us, Sterling Chemicals Energy, Inc., or Sterling Energy, one of our wholly-owned
subsidiaries, and Jefferies & Company, Inc. and CIBC World Markets Corp., as initial purchasers.
In connection with that offering, we entered into an indenture, dated March 29, 2007, among us,
Sterling Energy, as guarantor, and U. S. Bank National Association, as trustee and collateral
agent. On May 6, 2008, Sterling Energy was merged with and into Sterling Chemicals, Inc. Upon
consummation of the merger, Sterling Energy no longer had independent existence and, consequently,
our Secured Notes are no longer guaranteed by Sterling Energy. Pursuant to a registration rights
agreement among us, Sterling Energy and the initial purchasers, we agreed to use commercially
reasonable efforts to file an exchange offer registration statement to exchange our unregistered
Secured Notes for a new issue of substantially identical debt securities registered under the
Securities Act, to cause the registration statement to become effective by December 24, 2007 and to
complete the exchange offer within 50 days of the effective date of the registration statement. On
August 30, 2007, we made an initial filing of this required exchange offer registration statement.
However, the registration statement was not declared effective by December 24, 2007 and, as a
result, the interest rate on our Secured Notes increased by 0.25% per annum on each of December 25,
2007, March 24, 2008 and June 22, 2008. The registration statement was declared effective on
August 13, 2008 and we expect the interest rate on our Secured Notes to revert back to the face amount of
101/4%
per annum, effective September 12, 2008, when the exchange offer is expected to close. The additional interest
incurred from December 25, 2007 through the
expected closing of the exchange offer is estimated to be approximately $.5 million.
Our indenture contains affirmative and negative covenants and customary events of default,
including payment defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization. If an event of default occurs and is continuing, other than an event of default
triggered upon certain bankruptcy events, the trustee under our indenture or the holders of at
least 25% in principal amount of our outstanding Secured Notes may declare our Secured Notes to be
due and payable immediately. Upon an event of default, the trustee may also take actions to
foreclose on the collateral securing our outstanding Secured Notes, subject to the terms of an
intercreditor agreement dated March 29, 2007, among us, Sterling Energy, the trustee and The CIT
Group/Business Credit, Inc. Our indenture does not require us to maintain any financial ratios or
satisfy any financial maintenance tests. We are currently in compliance with all of the covenants
contained in our indenture.
Interest is due on our outstanding Secured Notes on April 1 and October 1 of each year. Our
outstanding Secured Notes, which mature on April 1, 2015, are senior secured obligations and rank
equally in right of payment with all of our existing and future senior indebtedness. Subject to
specified permitted liens, our outstanding Secured Notes are secured (i) on a first priority basis,
by all of our fixed assets and certain related assets, including, without limitation, all property,
plant and equipment and (ii) on a second priority basis, by our other assets, including, without
limitation, accounts receivable, inventory, capital stock of our domestic restricted subsidiaries,
intellectual property, deposit accounts and investment property.
On December 19, 2002, we entered into a Revolving Credit Agreement, or our revolving credit
facility, with The CIT Group/Business Credit, Inc., as administrative agent and a lender, and
certain other lenders. Under our revolving credit facility, we and Sterling Energy were
co-borrowers and were jointly and severally liable for any indebtedness thereunder. After the
merger of Sterling Energy with and into Sterling Chemicals, Inc., Sterling Energy ceased to be a
co-borrower under our revolving credit facility. Our revolving credit facility is secured by first
priority liens on all of our accounts receivable, inventory and other specified assets. On March
29, 2007, we amended and restated our revolving credit facility to, among other things, extend the
term of our revolving credit facility until March 29, 2012, reduce the maximum commitment
thereunder to $50 million, make certain changes to the calculation of the borrowing base and lower
the interest rates and fees charged thereunder. Borrowings under our revolving credit facility now
bear interest, at our option, at an annual rate of a base rate plus 0.0% to 0.50% or the LIBOR rate
plus 1.50% to 2.25%, depending on our borrowing availability at the time. We are also required to
pay an aggregate commitment fee of 0.375% per year (payable monthly) on any unused portion of our
revolving credit facility. Available credit under our revolving credit facility is subject to a
monthly borrowing base of 70% of eligible accounts receivable plus 65% of eligible inventory. As
of December 31, 2007, our borrowing base exceeded the maximum commitment under our revolving credit
facility, making the total credit available under our revolving credit facility $50 million.
However, since that time, the
21
monetization of accounts receivable and inventory associated with our exit from the styrene
business significantly decreased the borrowing base under our revolving credit facility. In
response to the expected continued lower levels of accounts receivable and inventory, as well as
our lesser need for a working capital facility, on June 30, 2008, we reduced our commitment under
our revolving credit facility to $25 million. As of June 30, 2008, total credit available under
our revolving credit facility was limited to $17.3 million, there were no loans outstanding and we
had $4.1 million in letters of credit outstanding, resulting in borrowing availability of $13.2
million. Pursuant to Emerging Issues Task Force Issue No. 95-22, Balance Sheet Classification of
Borrowings under Revolving Credit Agreements That Include both a Subjective Acceleration Clause and
a Lock-Box Arrangement, any balances outstanding under our revolving credit facility would be
classified as a current portion of long-term debt.
Our revolving credit facility contains numerous covenants and conditions, including, but not
limited to, restrictions on our ability to incur indebtedness, create liens, sell assets, make
investments, make capital expenditures, engage in mergers and acquisitions and pay dividends. Our
revolving credit facility also includes various circumstances and conditions that would, upon their
occurrence and subject in certain cases to notice and grace periods, create an event of default
thereunder. Our revolving credit facility does not require us to maintain any financial ratios or
satisfy any financial maintenance tests. We are currently in compliance with all of the covenants
contained in our revolving credit facility.
Our liquidity (i.e., cash and cash equivalents plus total credit available under our revolving
credit facility) was $173.7 million at June 30, 2008, an increase of $35.8 million compared to our
liquidity at December 31, 2007. This increase was primarily due to the monetization of the
working capital from our prior styrene business. As a result of our exit from the styrene
business, we expect our future cash flows from operations to be significantly less volatile than
previous years. We expect to have positive cash flows from continuing operations for the
reasonably foreseeable future, and we believe that our cash on hand and cash generated from
continuing operations, along with credit available under our revolving credit facility, will be
sufficient to meet our short-term and long-term liquidity needs for the reasonably foreseeable
future.
Working Capital
Our working capital was $148.9 million on June 30, 2008, a decrease of $17.4 million from our
working capital of $166.3 million on December 31, 2007. This decrease in working capital resulted
from the increase in the current portion of the deferred income from our supply agreement with NOVA
to $12.4 million from $7.5 million due to a shortening of the non-compete period from eight to five
years, and a net $10 million decrease in cash, after monetization of our styrene working capital,
due to capital expenditures and styrene closure costs.
Cash Flow
Net cash provided by operations was $63.1 million for the first six months of 2008, compared
to net cash used in operations of $1.0 million during the first six months of 2007. This
improvement in net cash flow provided by operations in the first six months of 2008 was primarily
due to monetization of our styrene working capital of approximately
$67.0 million. Net cash flow
used in investing activities was $2.8 million during the first six months of 2008, compared to $4.2
million for the first six months of 2007, primarily due to a decrease in capital expenditures as a
result of our styrene shutdown. There was no cash flow provided by financing activities in the
first six months of 2008 compared to $41.6 million provided in the first six months of 2007. This decrease
was due to the 2007 refinancing discussed above.
Capital Expenditures
Our capital expenditures were $2.8 million during the first six months of 2008 compared to
$4.4 million during the first six months of 2007. We expect our capital expenditures for the
remainder of 2008 to be approximately $9.6 million. We expect to incur $3.8 million for a capital
project to prevent the discharge of process wastewater during periods of heavy rain at our Texas
City facility. We also expect to incur $2.4 million related to our portion of a capital project to
be implemented with BP Chemicals to construct an acetic acid pipeline. The remaining $3.4 million
is primarily for routine safety, environmental and replacement capital.
Recent Developments
On May 27, 2008, we entered into a Third Amended and Restated Plasticizers Production
Agreement, or our Amended Plasticizers Production Agreement, with BASF Corporation, or BASF, with
an effective date of April 1, 2008. The Amended Plasticizers Production Agreement amended certain
provisions of the Second Amended and Restated Plasticizers Production Agreement between us and BASF
dated as of January 1, 2006, or the Old Plasticizers Production Agreement. The Amended
Plasticizers Production Agreement was entered into in connection with BASFs nomination of zero
pounds of phthalic anhydride, or PA, under the Old Plasticizers Production Agreement in response to
deteriorating market conditions which were not expected to improve over the next few years, causing
the shutdown of our PA unit.
22
The Amended Plasticizers Production Agreement relieves BASF of most of its obligations under
the Old Plasticizers Production Agreement related to our PA manufacturing unit. BASFs obligations
under the Old Plasticizers Production Agreement related to our esters manufacturing unit were not
affected by the Amended Plasticizers Production Agreement and are continuing in accordance with the
same terms as existed under the Old Plasticizers Production Agreement. In exchange for being
relieved of its obligations related to our PA manufacturing unit, BASF is required to pay us an
aggregate amount of approximately $3.2 million, $3.0 million of which was paid in May 2008, and the
balance of which is due and payable on or before August 15, 2008. However, we are obligated to
refund 75% of this amount if we restart our PA manufacturing unit before January 1, 2009, 50% of
this amount if we restart our PA manufacturing unit during 2009 and 25% of this amount if we
restart our PA manufacturing unit during 2010. The $3.2 million represents the termination of
BASFs obligations under the Old Plasticizers Production Agreement with respect to the operation of
our PA manufacturing unit, and will be recognized using the straight-line method over the
restricted period of April 1, 2008 through December 31, 2010 under the Amended Plasticizers
Production Agreement. During the first half of 2008, BASF is also required to pay us approximately
$3.7 million for reimbursement of certain direct fixed and variable costs associated with the
shutdown and decontamination of our PA manufacturing unit, which amounts are not subject to refund.
All direct fixed and variable costs associated with the shutdown and decontamination of our PA
unit have been incurred and expensed, and the $3.7 million in cost reimbursements, has been
recognized as revenue in the first six months of 2008. The quarterly fixed periodic payments under
the Old Plasticizers Production Agreement with respect to the operation of our PA and esters
manufacturing units were not changed under the Amended Plasticizers Agreement. However, these
quarterly fixed periodic payments are now solely related
to the operation of our esters manufacturing unit under the Amended Plasticizers Production
Agreement.
In addition, under the Amended Plasticizers Production Agreement, (i) the methods for
calculating payments required to be made by BASF for achieving reductions in direct fixed and
variable costs and (ii) BASFs right to terminate the Agreement in the event that direct fixed and
variable costs exceed a specified threshold (unless we elect to cap BASFs reimbursement
obligations) have both been modified to exclude costs savings and direct fixed and variable costs
pertaining to our PA manufacturing unit.
After April 1, 2008, the Amended Plasticizers Production Agreement also removed all
restrictions or rights BASF formerly had during the term of the Old Plasticizers Production
Agreement with respect to our use or disposition of the PA manufacturing unit, including a limited
purchase right, the right to request capacity increases and consultation rights regarding future
capital expenditures with respect to our PA manufacturing unit.
As a result of the
Amended Plasticizers Production Agreement and subsequent permanent shutdown
of our PA unit, our management determined that a triggering event, as defined in SFAS No.
144, Accounting for the Impairment or Disposal of Long-Lived Assets, had occurred and during the
second quarter of 2008, we performed an asset impairment analysis on our PA manufacturing unit. We
analyzed the undiscounted cash flow stream from our PA business over the remaining life of the PA
manufacturing unit and compared it to the $6.6 million net book carrying value of our PA
manufacturing unit. This analysis showed that the undiscounted projected cash flow stream from our
PA business was less than the net book carrying value of our PA manufacturing unit. As a result,
we performed a discounted cash flow analysis and subsequently concluded that our PA manufacturing
unit was impaired and should be written down to zero. This write-down caused us to record an
impairment of $6.6 million in June 2008.
Other than the impairment discussed above, we do not believe the shutdown of our PA
manufacturing unit will have a material adverse effect on our financial position, results of
operations or cash flows as the required quarterly fixed periodic payments previously related to
the PA manufacturing unit will continue throughout the original term of the contract, however have
been allocated to the operations of the esters manufacturing unit, and all decontamination and
shutdown costs were reimbursed by BASF.
Effective as of May 27, 2008, John V. Genova was appointed as our President and Chief
Executive Officer and was elected as a member of our Board of Directors. Mr. Genova succeeded
Richard K. Crump, who retired as President and Chief Executive Officer as of May 27, 2008. Mr.
Crump remains a member of our Board of Directors.
Contractual Cash Obligations
As of June 30, 2008, there have been no significant changes to the contractual obligations
disclosed in our Annual Report.
Critical Accounting Policies, Use of Estimates and Assumptions
The preparation of financial statements in conformity with generally accepted accounting
principles requires management to make estimates and assumptions that affect the amounts reported
in the condensed consolidated financial statements and related notes. Actual results could differ
from those estimates. On an ongoing basis, we review our estimates, including those related to the
allowance for doubtful accounts, recoverability of long-lived assets, deferred tax asset valuation
allowance, litigation, environmental liabilities, pension and post-retirement benefits and various
other operating allowances and accruals, based on currently available information. Changes in
facts and circumstances may alter such estimates and affect our results of operations and financial
position in future periods. There have been no material changes or developments in our evaluation
of the accounting estimates or the underlying assumptions or methodologies that we believe to be
critical accounting policies disclosed in our Annual Report.
New Accounting Standards
In September 2006, the Financial Accounting Standards Board, or the FASB, issued SFAS No. 157,
Fair Value
23
Measurements, or SFAS No. 157. This statement establishes a framework for measuring fair
value in generally accepted accounting principles and expands disclosures about fair value
measurements for financial assets and liabilities, as well as for any other assets and liabilities
that are carried at fair value on a recurring basis in financial statements. SFAS No. 157 is
effective for financial statements issued for fiscal years beginning after November 15, 2007, and
interim periods within those fiscal years. We adopted SFAS No. 157 in the first quarter of 2008
and determined it had no impact on our condensed consolidated financial statements.
In February 2008, the FASB issued SFAS No. 157-2, Effective Date of FASB Statement No. 157,
which defers the effective date of SFAS No. 157 to fiscal years beginning after November 15, 2008,
and interim periods within those fiscal years, for all non-financial assets and non-financial
liabilities, except for items that are recognized or disclosed at fair value in the financial
statements on a recurring basis (at least annually). An entity that has issued interim or annual
financial statements reflecting the application of the measurement and disclosure provisions of
SFAS No. 157 prior to February 12, 2008, must continue to apply all provisions of SFAS No. 157. We
are currently evaluating the impact of our adoption of the deferred portion of SFAS No. 157,
effective January 1, 2009, on our condensed consolidated financial statements.
In February 2007, the FASB issued SFAS No. 159, The Fair Value Option for Financial Assets
and Financial Liabilities, or SFAS No. 159. SFAS No. 159, which amends SFAS No. 115, Accounting
for Certain Investments in Debt and Equity Securities, allows certain financial assets and
liabilities to be recognized, at our election, at fair market value, with any gains or losses for
the period recorded in the statement of operations. SFAS No. 159 is effective for fiscal years
beginning after November 15, 2007, and did not have a material impact on our condensed consolidated
financial statements.
In December 2007, the FASB issued SFAS No. 141 (revised 2007), Business Combinations, or
SFAS No. 141R. SFAS No. 141R broadens the guidance of SFAS No. 141, extending its applicability to
all transactions and other events in which one entity obtains control over one or more other
businesses. It broadens the fair value measurement and recognition of assets acquired, liabilities
assumed and interests transferred as a result of business combinations. SFAS No. 141R expands on
required disclosures to improve the statement users abilities to evaluate the nature and financial
effects of business combinations. SFAS No. 141R is effective for fiscal years beginning after
December 15, 2008. We do not expect the adoption of SFAS No. 141R to have a material impact on our
condensed consolidated financial statements.
In December 2007, the FASB issued SFAS No. 160, Noncontrolling Interests in Consolidated
Financial Statements; an amendment of ARB No. 51, or SFAS No. 160. This statement establishes the
accounting and reporting standards for a noncontrolling interest in a subsidiary and for the
deconsolidation of a subsidiary. This statement clarifies that a noncontrolling interest in a
subsidiary is an ownership interest in the consolidated entity that should be reported as equity in
the consolidated financial statements. SFAS No. 160 requires retroactive adoption of the
presentation and disclosure requirements for existing minority interests and applies prospectively
to business combinations for fiscal years beginning after December 15, 2008. We do not expect the
adoption of SFAS No. 160 to have a material impact on our condensed consolidated financial
statements.
In March 2008, the FASB issued SFAS No. 161, Disclosures About Derivative Instruments and
Hedging Activities, or SFAS No. 161. This statement requires enhanced disclosures about an
entitys derivative and hedging activities, with the intent to provide users of financial
statements with an enhanced understanding of (a) how and why an entity uses derivative instruments,
(b) how derivative instruments and related hedged items are accounted for under SFAS No. 133,
Accounting for Derivative Instruments and Hedging Activities and its related interpretations and
(c) how derivative instruments and related hedged items affect an entitys financial position,
financial performance and cash flows. SFAS No. 161 is effective for fiscal years beginning after
November 15, 2008. We do not expect the adoption of SFAS
No. 161 to have a material impact on our condensed consolidated
financial statements.
In May 2008, the FASB issued SFAS No. 162, The Hierarchy of Generally Accepted Accounting
Principles, or SFAS No. 162. SFAS No. 162 identifies the sources of accounting principles and the
framework for selecting the principles to be used in the preparation of financial statements that
are presented in conformity with generally accepted accounting principles in the United States.
SFAS No. 162 is effective 60 days following the SECs approval of the Public Company Accounting
Oversight Boards amendments to Statements on Auditing Standards Section 411, The Meaning of
Present fairly in conformity with generally accepted accounting principles. SFAS No. 162 is not
expected to have a material impact on our condensed consolidated financial statements.
In June 2008, the FASB issued FASB Staff Position Emerging Issues Task Force, Determining
Whether Instruments Granted in Share-Based Payment Transactions Are Participating Securities, or
FSP EITF 03-6-1, which addresses whether instruments granted in share-based payment transactions
are participating securities prior to vesting and, therefore, need to be included in earnings
allocation in computing earnings per share under the two-class method as described in SFAS No. 128,
Earnings Per Share. Under the guidance in FSP EITF 03-6-1, unvested share-based payment awards
that contain non-forfeitable rights to dividends or dividend equivalents (whether paid or unpaid)
are participating securities and must be included in the computation of
24
earnings per share pursuant to the two class method. FSP EITF 03-6-1 is effective for fiscal
periods beginning after December 15, 2008 and all prior-period earnings per share data presented is
required to be adjusted retrospectively. Early application is not permitted. We are currently
evaluating the potential impact of the adoption of FSP EITF 03-6-1 to our condensed consolidated
financial statements.
Item 3. Quantitative and Qualitative Disclosures about Market Risk
Our financial results can be affected by volatile changes in raw materials, natural gas and
finished product sales prices. Borrowings under our revolving credit facility bear interest, at
our option, at an annual rate of a base rate plus 0.0% to 0.50% or the LIBOR rate plus 1.50% to
2.25%, depending on our borrowing availability at the time. There were no borrowings under our
revolving credit facility during the first six months of 2008. Our $150 million of Secured Notes
bear interest at an annual rate of 101/4%, payable semi-annually on April 1 and October
1 of each year. Pursuant to a registration rights agreement among us, Sterling Energy and
Jefferies & Company, Inc. and CIBC World Markets Corp., as the initial purchasers, we agreed to use
commercially reasonable efforts to file an exchange offer registration statement to exchange our
unregistered Secured Notes for a new issue of substantially identical debt securities registered
under the Securities Act, to cause the registration statement to become effective by December 24,
2007 and to complete the exchange offer within 50 days of the effective date of the registration
statement. On August 30, 2007, we made an initial filing of the required exchange offer
registration statement for our Secured Notes. However, the registration statement was not declared
effective by December 24, 2007 and, as a result, the interest rate on our Secured Notes increased
by 0.25% per annum on each of December 25, 2007, March 24, 2008 and June 22, 2008.
The registration statement was declared effective on
August 13, 2008 and we expect the interest rate on our Secured Notes to revert back to the face amount of
101/4%
per annum, effective September 12, 2008, when the exchange offer is expected to close. The additional interest
incurred from December 25, 2007 through the
expected closing of the exchange offer is estimated to be approximately $.5 million.
Item 4T. Controls and Procedures
We maintain disclosure controls and procedures that are designed to ensure that information
required to be disclosed in our reports under the Exchange Act is recorded, processed, summarized
and reported within the time periods specified in the rules and forms of the SEC, and that such
information is accumulated and communicated to our management, including our Chief Executive
Officer and Chief Financial Officer, as appropriate, to allow timely decisions regarding required
disclosure. Management necessarily applied its judgment in assessing the costs and benefits of
such controls and procedures which, by their nature, can provide only reasonable assurance
regarding managements control objectives.
Evaluation of Disclosure Controls and Procedures
We carried out an evaluation, under the supervision and with the participation of our
management, including our Chief Executive Officer and Chief Financial Officer, of the effectiveness
of the design and operation of our disclosure controls and procedures pursuant to Exchange Act Rule
13a-15, as of the end of the fiscal period covered by this Form 10-Q. Based upon that evaluation,
our Chief Executive Officer and our Chief Financial Officer concluded that our disclosure controls
and procedures (as defined in Rules 13a-15(a) and 15d-15(e) of the Exchange Act) were effective to
provide reasonable assurance regarding managements control objectives as of the end of the period
covered by this Form 10-Q.
There have been no changes in our internal control over financial reporting, as defined in
Exchange Act Rule 13a-15, in the period covered by this Form 10-Q that have materially affected, or
are reasonably likely to materially affect, our internal control over financial reporting.
25
PART II.
OTHER INFORMATION
Item 1. Legal Proceedings
The information under Legal Proceedings in Note 6 to the condensed consolidated financial
statements included in Item 1 of Part I of this report is hereby incorporated by reference.
Item 4. Submission of Matters to a Vote of Security Holders
Our Annual Meeting of Stockholders was held on April 29, 2008. At the Annual Meeting:
|
|
|
seven of our incumbent directors were re-elected; |
|
|
|
|
the appointment of Grant Thornton LLP as our independent registered accounting
firm for the fiscal year ending December 31, 2008 was ratified and approved; |
|
|
|
|
a proposal to amend our Amended and Restated Certificate of Incorporation to
remove provisions relating to our emergence from bankruptcy was approved; |
|
|
|
|
a proposal to amend our Amended and Restated Certificate of Incorporation to
remove provisions relating to our 10% Senior Secured Notes due 2007 was approved; |
|
|
|
|
a proposal to amend our Amended and Restated Certificate of Incorporation to
prohibit our common stockholders from voting on certain amendments to our Amended and
Restated Certificate of Incorporation relating solely to the terms of any of our
outstanding preferred stock was approved; |
|
|
|
|
a proposal to amend our Amended and Restated Certificate of Incorporation to
exempt us from the requirement that directors be elected by ballot was approved; |
|
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|
a proposal to amend our Amended and Restated Certificate of Incorporation to
modify the director exculpation provisions thereof was approved; |
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|
a proposal to amend our Amended and Restated Certificate of Incorporation to
modify the indemnification provisions thereof was approved; and |
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|
a proposal to amend and restate our Amended and Restated Certificate of
Incorporation was approved. |
Under the Restated Certificate of Designations, Preferences, Rights and Limitations of our
Series A Convertible Preferred Stock, or our Preferred Stock, the holders of our Preferred Stock,
voting separately as a class, are entitled to elect a percentage of our directors determined by the
aggregate amount of shares of our Preferred Stock and our common stock beneficially owned by
Resurgence Asset Management, L.L.C. and certain permitted transferees. Currently, the holders of
our Preferred Stock are entitled to elect a majority of our directors. All of our other directors
are elected by the holders of our Preferred Stock and the holders of our common stock, voting
together as a single class. For purposes of class voting, each share of our Preferred Stock has the
right to one vote for each share of our common stock into which such share is convertible on the
record date for such vote, which was 1,000 shares on the record date for the Annual Meeting. At
the Annual Meeting, four of our directors were elected by the holders of our Preferred Stock and
three of our directors were elected by the holders of our Preferred Stock and the holders of our
common stock, voting together as a single class. The voting results for the re-election of our
seven incumbent directors are set forth below:
Directors elected by the holders of our Preferred Stock:
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|
|
|
|
|
Director |
|
For |
|
Withheld |
Byron J. Haney |
|
|
4,792.635 |
|
|
|
0 |
|
Steven L. Gidumal |
|
|
4,792.635 |
|
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|
0 |
|
Philip M. Sivin |
|
|
4,792.635 |
|
|
|
0 |
|
Karl W. Schwarzfeld |
|
|
4,792.635 |
|
|
|
0 |
|
26
Directors elected by the holders of our Preferred Stock and the holders of our common stock,
voting together as a single class:
|
|
|
|
|
|
|
|
|
Director |
|
For |
|
Withheld |
Richard K. Crump |
|
|
6,842,051 |
|
|
|
81,626 |
|
John W. Gildea |
|
|
6,923,616 |
|
|
|
61 |
|
Dr. Peter Ting Kai Wu |
|
|
6,923,616 |
|
|
|
61 |
|
Our shares of Preferred Stock and our shares of common stock voted together as a single class
on the ratification and approval of the appointment of Grant Thornton LLP as our independent
registered accounting firm for the fiscal year ending December 31, 2008. For purposes of class
voting, each share of our Preferred Stock has the right to one vote for each share of our common
stock into which such share is convertible on the record date for such vote, which was 1,000 shares
on the record date for the Annual Meeting. The voting results for the ratification and approval of
the appointment of Grant Thornton LLP as our independent registered accounting firm for the fiscal
year ending December 31, 2008 are set forth below:
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|
|
|
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|
For |
|
Against |
|
Abstain |
6,923,638 |
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39 |
|
|
|
0 |
|
Our shares of Preferred Stock and our shares of common stock voted together as a single class
on the proposals to amend our Certificate of Incorporation. For purposes of class voting, each
share of our Preferred Stock has the right to one vote for each share of our common stock into
which such share is convertible on the record date for such vote, which was 1,000 shares on the
record date for the Annual Meeting. The voting results for each of the proposals to amend our
Certificate of Incorporation are set forth below:
Approval of Amendments to Our Amended and Restated Certificate of Incorporation to Remove
Provisions Relating to Our Emergence From Bankruptcy (Proposed Amendment #1). With respect to
the approval of Proposed Amendment #1 by the holders of Preferred Stock and the holders of Common
Stock, voting as a single class:
|
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|
|
|
|
|
|
|
For |
|
Against |
|
Abstain |
6,923,638 |
|
|
955 |
|
|
|
0 |
|
Approval of Amendments to Our Amended and Restated Certificate of Incorporation to Remove
Provisions Relating to Our 10% Senior Secured Notes due 2007 (Proposed Amendment #2). With
respect to the approval of Proposed Amendment #2 by the holders of Preferred Stock and the holders
of Common Stock, voting as a single class:
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|
|
|
|
|
|
For |
|
Against |
|
Abstain |
6,922,722 |
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|
250,904 |
|
|
|
0 |
|
Approval of Amendment to Our Amended and Restated Certificate of Incorporation to Prohibit Our
Common Stockholders from Voting on Certain Amendments to Our Amended and Restated Certificate of
Incorporation Relating Solely to the Terms of Any of our Outstanding Preferred Stock (Proposed
Amendment #3). With respect to the approval of Proposed Amendment #3 by the holders of Preferred
Stock and the holders of Common Stock, voting as a single class:
|
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|
|
|
|
|
|
|
For |
|
Against |
|
Abstain |
6,590,263 |
|
|
333,406 |
|
|
|
8 |
|
Approval of Amendment to Our Amended and Restated Certificate of Incorporation to Exempt us
From the Requirement That Directors be Elected by Ballot (Proposed Amendment #4). With respect
to the approval of Proposed Amendment #4 by the holders of Preferred Stock and the holders of
Common Stock, voting as a single class:
|
|
|
|
|
|
|
|
|
For |
|
Against |
|
Abstain |
7,259,042 |
|
|
82 |
|
|
|
8 |
|
Approval of Amendments to Our Amended and Restated Certificate of Incorporation to Modify the
Director Exculpation Provisions Thereof (Proposed Amendment #5). With respect to the approval of
Proposed Amendment #5 by the holders of
27
Preferred Stock and the holders of Common Stock, voting as a single class:
|
|
|
|
|
|
|
|
|
For |
|
Against |
|
Abstain |
6,923,587 |
|
|
85 |
|
|
|
5 |
|
Approval of Amendments to Our Amended and Restated Certificate of Incorporation to Modify the
Indemnification Provisions Thereof (Proposed Amendment #6). With respect to the approval of
Proposed Amendment #6 by the holders of Preferred Stock and the holders of Common Stock, voting as
a single class:
|
|
|
|
|
|
|
|
|
For |
|
Against |
|
Abstain |
6,923,604
|
|
|
65 |
|
|
|
8 |
|
Approval of Amendment and Restatement of Our Amended and Restated Certificate of Incorporation
(Proposed Amendment #7). With respect to the approval of Proposed Amendment #7 by the holders of
Preferred Stock and the holders of Common Stock, voting as a single class:
|
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|
|
|
|
|
|
|
For |
|
Against |
|
Abstain |
6,923,604
|
|
|
63 |
|
|
|
10 |
|
There were no broker non-votes on any matter voted on at the Annual Meeting.
Item 6. Exhibits
The following are filed or furnished as part of this Form 10-Q:
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Exhibit |
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Number |
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|
Description of Exhibit |
|
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3.1
|
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Second Amended and Restated Certification of Incorporation of Sterling
Chemicals, Inc. (incorporated by reference to Annex A to our definitive proxy
statement on Schedule 14A filed on April 15, 2008) |
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#10.1
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Third Amended and Restated Plasticizers Production Agreement dated effective
as of April 1, 2008 between BASF Corporation and Sterling Chemicals, Inc.
(incorporated by reference from Exhibit 10.1 to our Current Report on Form 8-K
filed on July 25, 2008) |
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+10.2
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Employment Agreement between Sterling Chemicals, Inc. and John V. Genova,
dated effective as of May 27, 2008 (incorporated by reference from Exhibit 10.1
to our Current Report on Form 8-K filed on May 27, 2008) |
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**15.1
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Letter of Grant Thornton LLP regarding unaudited interim financial
information. |
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**31.1
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Rule 13a-14(a) Certification of the Chief Executive Officer |
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**31.2
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Rule 13a-14(a) Certification of the Chief Financial Officer |
|
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**32.1
|
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Section 1350 Certification of the Chief Executive Officer |
|
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**32.2
|
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|
Section 1350 Certification of the Chief Financial Officer |
|
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** |
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Filed or furnished herewith |
|
# |
|
Portions of this Exhibit have been omitted and filed separately with the
Securities and Exchange Commission pursuant to a request for confidential
treatment |
|
+ |
|
Management contract or compensatory plan or arrangement |
28
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, as amended, the
Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly
authorized.
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|
STERLING CHEMICALS, INC.
(Registrant)
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Date: August 14, 2008 |
By |
/s/ JOHN V. GENOVA
|
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John V. Genova |
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President and Chief Executive Officer |
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Date: August 14, 2008 |
By |
/s/ JOHN R. BEAVER
|
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|
John R. Beaver |
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Senior Vice President-Finance and Chief Financial Officer
(Principal Financial Officer) |
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29
EXHIBIT INDEX
|
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|
|
Exhibit |
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|
|
Number |
|
|
Description of Exhibit |
|
|
|
|
|
3.1
|
|
|
|
Second Amended and Restated Certification of Incorporation of Sterling
Chemicals, Inc. (incorporated by reference to Annex A to the Companys
definitive proxy statement on Schedule 14A filed on April 15, 2008) |
|
|
|
|
|
#10.1
|
|
|
|
Third Amended and Restated Plasticizers Production Agreement dated effective
as of April 1, 2008 between BASF Corporation and Sterling Chemicals, Inc.
(incorporated by reference from Exhibit 10.1 to our Current Report on Form 8-K
filed on July 25, 2008). |
|
|
|
|
|
+10.2
|
|
|
|
Employment Agreement between Sterling Chemicals, Inc. and John V. Genova,
dated effective as of May 27, 2008 (incorporated by reference from Exhibit 10.1
to our Current Report on Form 8-K filed on May 27, 2008). |
|
|
|
|
|
**15.1
|
|
|
|
Letter of Grant Thornton LLP regarding unaudited interim financial
information. |
|
|
|
|
|
**31.1
|
|
|
|
Rule 13a-14(a) Certification of the Chief Executive Officer |
|
|
|
|
|
**31.2
|
|
|
|
Rule 13a-14(a) Certification of the Chief Financial Officer |
|
|
|
|
|
**32.1
|
|
|
|
Section 1350 Certification of the Chief Executive Officer |
|
|
|
|
|
**32.2
|
|
|
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Section 1350 Certification of the Chief Financial Officer |
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** |
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Filed or furnished herewith |
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# |
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Portions of this Exhibit have been omitted and filed separately with the
Securities and Exchange Commission pursuant to a request for confidential
treatment |
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+ |
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Management contract or compensatory plan or arrangement |